8 servicing, 9 fault finding – Glow-worm Micron 70FF User Manual

Page 21

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2000225229C

B

A

A

B

IMPORTANT: Where the flue has a rear connection (from
back of casing), see diagram 5.6, it is essential to make
certain that the flue duct is fully located into the fan elbow
until it can go no further, enabling the flue duct to make a
complete seal when secured.

8.4 Injector Manifold

With the burner removed the injector manifold can be inspected
and cleaned as necessary, see diagram 8.4.
For cleaning do not use a wire or sharp instrument on the holes.
If any injectors are removed, use a little suitable sealant on the
external thread when refitting to make sure a gas tight seal is
made.

8.5 Operational Checks

After completing a service and before fitting the case, check
condition of the case seal and renew if necessary.
Examine flue hood and terminal to make sure they are clean
and clear of obstructions.
Refit all parts.
Light the boiler and carryout the functional checks as described
in Section 6.

Testing Flue Gases: If any doubt exists that the flue products
are not exhausting correctly, investigate by use of a gas
analyser (FGA).

8 Servicing

Diagram 8.5

ELECTRODE

RETAINING BRACKET

12274

SCREW

HT
LEAD

9 Fault Finding

9.1 Electrical

IMPORTANT: On completion of the Service/Fault Finding task
which has required the breaking and remaking of the electrical
connections the earth continuity, polarity, short circuit and
resistance to earth checks must be repeated using a suitable
multimeter.

Refer to: Boiler Fault Finding, see diagram 9.3, Pump Overrun
Fault Finding, see diagram 9.2, Fault Finding Wiring Diagram,
see diagram 9.4, Pictorial Wiring Diagram, see diagram 9.5.

9.2 Electrical Supply Failure

Failure of the electrical supply will cause the burner to go out.
Operation will normally resume on the restoration of the electrical
supply.

If the burner does not relight after an electrical supply failure the
overheat device may need resetting.

Open the control cover, see diagram 9.1 and if the RESET neon
is lit, turn temperature control on the front of the control box to
“0”, and then back again, see diagram 9.1.

If the safety temperature limiter operates at any other time, do
as above, the burner should relight. If the fault persists refer to
fault finding chart.

CONTROLS COVER

7166

Diagram 9.1

CONTROL
KNOB

6771

Diagram 9.2

3.5 ± 0.5

6 ± 2

Does pump continue to run
after SL is interrupted?

YES

Does pump stop after
several minutes?

System satisfactory.

Faulty PCB. Replace

NO

YES

YES

NO

NO

Does the pump run when SL is applied ?

Pump Overrun Operation

The PCB has a timed pump overrun facility.

The pump should run for several minutes after remote controls have stopped calling for heat.

Before using the fault finding chart ensure all wiring is correct and in good condition, the pump is not faulty and check the PCB fuse.

EARTH

LEAD

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