Vortech 2004-2006 Ford 5.4L 3V F-150 User Manual
Page 17
9
P/N: 4FN020-010
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
02MAR07 v2.0 Ford F-150(4FNv2.0)
Fig. 7-c
Fig. 7-e
Fig. 7-d
Fig. 7-f
2.
Trim as necessary and attach the hose
from the water reservoir to the inlet of
the water pump. (See Fig. 7-c.) Route
carefully so that there are no sharp
bends to kink the hose.
3.
Cut off the electrical plug on the water
pump and use the supplied butt con-
nectors to extend the wires. Connect
the supplied red wire to the positive
(green) water pump wire. Connect the
supplied black wire to the negative
(brown) water pump wire. Cover the
wires with the supplied plastic wire
loom.
4.
Route the wires through the radiator
core support and up to the front of the
passenger’s side valve cover. Install the
supplied 5/16" eyelet on the black wire
and attach to the stud as shown in
Fig.7-d using the factory nut.
5.
Using the supplied male slide connector
and T-tap, TEE the free end of the posi-
tive wire into the passenger’s side
capacitor wire (located on the front of
the passenger’s side valve cover) as
shown. (See Fig. 7-d).
D.
Charge Air Cooler Install
1.
Install two of the supplied 1/2"NPT x
90° fittings into the Charge Air Cooler
end tank.
2.
Loosely attach the supplied sleeve to
the CAC inlet (2-3/4"OD) and the rub-
ber elbow to the CAC outlet (3"OD).
3.
Install the cooler in the vehicle by
attaching the rubber elbow to the throt-
tle body and the sleeve to the super-
charger.
4.
Connect the fitting on the top of the
water reservoir to the lower 90° fitting
installed in the CAC end tank
5.
Connect the fitting on the top of the
CAC radiator to the upper fitting
installed in the CAC end tank by run-
ning it through the mat on the passen-
ger’s side of the radiator and then
through the hole in the core support.
(See Fig. 7-e.)
6.
Verify that all hose connections have
tightened clamps installed.
7.
Remove cap from surge tank and slow-
ly fill system with 25%/75%
coolant/water mix.
8.
Install the supplied plastic fitting into the
CAC inlet tank.
7.
CHARGE AIR COOLER SYSTEM INSTALLATION, cont’d.