Vortech 1999-2000 Honda Civic Si User Manual

Page 10

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P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

2

A. To provide an oil drain for the supercharger, it is

necessary to make a hole in the front of the oil pan.

Locate and center punch the hole per Fig. 3-a. This

hole should be 3/4” from bottom of oil pan lip and

centered between the stiffening ribs.

B. Remove the paint around the hole.
C. Use a small center punch to perforate the pan and

expand the hole. Switch to a larger diameter punch

and expand the hole further to approximately

ø9/16”.

D. Tap the hole with a 3/8” NPT to approximately 1/2”

deep or until the supplied drain fitting can be started.

Pack the flutes of the tap with heavy grease to hold

chips.

E. Thoroughly clean the threaded area. Apply a small

amount of silicone sealer to the new threads. Ap-

ply more sealer to the 3/8” NPT x 1/2” inverted flare

fitting and secure in the hole. Make sure that a seal

is formed all around the fitting.

F. Thread the tube nut and 1/2” aluminum tube into the

inverted flare fitting by hand. Do not tighten until

the supercharger drain hose has been connected.

G. Temporarily cover the end of the oil drain tube to

keep out debris.

H. Drain the engine oil and refill with fresh oil.

3.

OIL DRAIN

NOTE: This method of rolling over the lip of

the hole and tapping it works very well

if carefully done and should cause no

A.

Mount the supplied fuel pump relay in the location

shown in Fig. 4-a using the supplied sheet metal

screw.

B. Feed the yellow wire from relay terminal #85 through

the passenger’s side firewall (the grommet is located

behind the battery) and route behind the glove

box.

C. Open the glove box completely. (Sides of glove box

door must be pushed towards each other so that

door can fully open).

D. Locate the PGM-FI relay located to right of the glove

box. (See Fig. 4-b.) Use the supplied wiretap to con-

nect the yellow wire from the auxiliary fuel pump

relay (terminal #85) to terminal #4 on PGM-FI relay

(yellow wire with green stripe).

4.

FUEL PUMP WIRING AND INSTALLATION

Fig. 3-a

Fig. 4-a

3/4”

1”

FUEL PUMP RELAY

OIL PAN

OIL DRAIN

TUBE

Fig. 3-b / View from passenger side.

NOTE: Upon breaking through the oil pan, oil

may drain out of the newly formed hole.

Some oil may be drained from the pan if

the oil continues to flow.

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