Vortech 1986-1993 Ford 5.0L Mustang - Manual (Page 14)

NOTE: To avoid damage to the water cooler and the
air conditioning core, it is recommended that the
entire front bumper skin be removed for easy access
prior to the installation of the water cooler assembly.
8. Water Cooler Assembly Mounting
A. Using the provided nylon mounting rods, mount the
water cooler to the front of the radiator/air conditioning
core and secure. Make sure that the cooler is
positioned so that it will receive unobstructed air from
the front of the vehicle.
B. Cut and attach a 42” section of 3/4” hose to the pas-
senger’s side fitting on the water cooler and route to
the 90
° fitting on the aftercooler. Trim ends appropri-
ately and secure both ends with the nylon ratchet clamps.
C. Connect the wiring harness to the water pump. Following
the diagram, position the water pump and bracket on
the inner frame rail, as far forward as possible. Using
the mounting bracket as a guide, mark the positions
on the frame rail that are to be drilled. Drill the mounting
holes and attach the water pump with bracket to the
frame with the supplied #12 hardware. NOTE: See new
supplement diagram.
D. Attach the 3/4” 90 ° hose bend to the pump inlet. Cut
a piece of the 3/4” hose approximately 8” in length and
connect one end to the lower 90
° fitting on the water
tank. Install a 3/4” hose union into the opposite end
and connect to the previously installed hose bend on
the water pump.
E. Cut a 54” length of 3/4” hose and attach to the outlet
of the water pump. Route line toward front of vehicle
and connect to the driver’s side of the water cooler
assembly and secure with clamps.
F. Secure hoses with provided tie wraps.
G. After all hoses have been connected and secured,
remount the FMU in a new position to clear all water
lines and fittings.
9
NOTE: Hoses must not be kinked or restricted, route
away from moving parts and direct engine heat.
© 1997, 2000 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
24JAN00 V 1.0