Pulley and spacer installation, cont’d – Vortech 8-Rib Drive Upgrade for 2000-2004 Mustang GT User Manual

Page 9

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3

P/N: 007043

© 2012 Vortech Engineering, INC

All Rights Reserved, Intl. Copr. Secured.

(007043v1.1)00-04MusGT

H.

Remove the crank pulley retaining

screw. Using the appropriate crank

pulley/puller, remove the factory

crank pulley. Locate and install the

8-rib crank pulley (4FR016-041) pro-

vided. Secure using the factory

retaining screw.

2.5" 8-RIB ALTERNATOR

PULLEY - 4FUO16-011

3" SMOOTH IDLER (ALUM.) 4FU116-031

WITH 2A017-882-01 Ø.140" THICK SPACER

BETWEEN IT AND IDLER BRACKET

3.33" 8-RIB SUPERCHARGER

PULLEY - 2A038-333

3" SMOOTH IDLER (ALUM.)

2A017-882-01 Ø.140" THICK

SPACER BETWEEN IT AND COVER

3" SMOOTH IDLER (STEEL) 4FL016-170

2A017-882-01 Ø.140" THICK SPACER

BETWEEN IT AND TENSIONER (OPEN

SIDE OF PULLEY TO GO AGAINST COVER)

2.6" RIBBED IDLER PULLEY 4FL116-160

WITH 2A017-882-01 Ø.140" THICK

SPACER BETWEEN IT AND COVER

SPRING TENSIONER SPACER .280" THICK

4FL017-011 WITH 4FL017-021 PILOT

BUSHING BETWEEN COVER AND TENSIONER

CRANK PULLEY

4FR016-041

WATER PUMP

PULLEY

4FK016-081 FOR

'00-'02 EARLY/

4FR016-051 FOR

'02 LATE-'04

POWER STEERING

PULLEY

4FR016-031

A/C PULLEY

4FR016-021

Fig. 2-d

J.

Using the appropriate power steering pul-

ley puller, remove the factory P/S pulley.

Locate the 8-rib P/S pulley (4FR016-031)

provided and install using the appropriate

pulley installer. (See Fig. 2-d.)

2. PULLEY AND SPACER INSTALLATION, cont’d

NOTE: A small amount of grease on the

sealing surface of the pulley is rec-

ommended. Also a small amount

of silicone sealant should be used

on the bore of the pulley and

threads of the retaining screw.

NOTE: Two water pump pulleys are provided in

this up-grade. 2000-2002 1/2 will use the

4FK016-081 steel pulley, while 2002 1/2

+ 2004 will use the 4FR016-051 alumi-

num pulley.

NOTE: The end of the P/S pump shaft should be

flush with the end of the pulley when

properly installed. (See Fig. 2-d.)

I.

Remove the previously loosened

water pump pulley retaining hard-

ware.

Replace the water pump pulley with the

appropriate pulley provided and secure

using the factory hardware.

Fig. 2-c

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