Nexen DPB-09T 960003 User Manual

Page 10

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FORM NO. L-20094-D-0210

FIGURE 6

8

9

O-RINGS (Items 8 & 9)

Refer to Figure 6.

Replace O-rings (Items 8 &, 9) if there are noticeable air
leaks or loss of torque.

1. Proceed with Steps 1 through 8 for Friction Facing

replacement.

2. Remove O-rings (Items 8 & 9) and clean o-ring contact

surfaces.

3. Lubricate new O-rings (Items 8 & 9) and o-ring contact

surfaces with O-ring lubricant.

4. Install new O-rings.

5. Reverse Step 1 to reassemble DPB Brake, noting chalk

alignment marks, and tighten all screws to recommended
torque (See Table 2).

BEARINGS (Item 25)

Refer to Figure 7.

DPB Brake Bearings (Item 25) are prelubricated, sealed,
and do not require further lubrication.

1. Disconnect air supply lines from Adaptor Fittings (Item

16).

2. Remove Cap Screws (Item 42), Lockwashers (Item 43),

and swing Torque Arm (Item 37) clear of DPB Brake.

3. Loosen Q.D. Bushing.

a. Remove Q.D. Bushing pull-up bolts and lockwashers.

b. Insert pull-up bolts into tapped Q.D. bushing removal

holes and progressively tighten each one until
Flanged Hub (Item 36) is loose on Q.D. bushing.

4. Wedge a screwdriver into saw cut in Q.D. bushing to

loosen Q.D. bushing from shaft and remove DPB Brake.

5. Proceed with Steps 3 through 8 for Friction Facing

replacement.

6. Remove Cap Screws (Item 21) (See Fig. 7).

7. Separate Flange Mount Disc (Item 5) from Flanged

Hub (Item 36) and Splined Hub (Item 35).

8. Remove Retaining Ring (Item 27).

9. Fully supporting Splined Hub (Item 35), press Flanged

Hub (Item 36) out of Bearings (Item 25).

10. Remove Retaining Ring (Item 26) (See Fig. 7).

11. Fully supporting Splined Hub (Item 35), press Bearings

(Item 25) out of Splined Hub.

12. Clean bearing contact surfaces of Flanged Hub (Item

36), and Splined Hub (Item 35) with safety solvent.

13. Press new Bearings (Item 25) into Splined Hub (Item

35).

NOTE: When installing new bearings, carefully align

bearing O.D. with bore of splined hub. Apply
Loctite 601 or equivalent to outer race of new
bearings.

(continued...)

CAUTION

Working with spring loaded or tension
loaded fasteners and devices can cause
injury. Wear safety glasses and take the
appropriate safety precautions.

PARTS REPLACEMENT (continued)

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