Document Outline

• Chapter 1: Introduction
  • 1.1 Product Description
    • Adept Cobra s800 Inverted™ Robots
    • Adept AIB™, eAIB™
    • Adept SmartController
  • 1.2 Dangers, Warnings, Cautions, and Notes in Manual
  • 1.3 Safety Precautions
  • 1.4 What to Do in an Emergency Situation
  • 1.5 Additional Safety Information
    • Manufacturer’s Declaration of Compliance (MDOC)
    • Adept Robot Safety Guide
  • 1.6 Intended Use of the Robots
  • 1.7 Installation Overview
  • 1.8 Manufacturer’s Declaration
  • 1.9 How Can I Get Help?
    • Related Manuals
    • Adept Document Library
• Chapter 2: Robot Installation
  • 2.1 Transport and Storage
  • 2.2 Unpacking and Inspecting the Adept Equipment
    • Before Unpacking
    • Upon Unpacking
  • 2.3 Repacking for Relocation
  • 2.4 Environmental and Facility Requirements
  • 2.5 Mounting the Robot
    • Mounting Surface
    • Mounting Procedure
  • 2.6 Connectors on Robot Interface Panel
• Chapter 3: System Installation
  • 3.1 System Cable Diagram
  • 3.2 Cable and Parts List
  • 3.3 Installing the SmartController
  • 3.4 Connecting User-Supplied PC to Robot
    • PC Requirements
  • 3.5 Installing Adept ACE Software
  • 3.6 Cable Connections from Robot to SmartController
  • 3.7 Connecting 24 VDC Power to Robot
    • Specifications for 24 VDC Power
    • Details for 24 VDC Mating Connector
    • Creating 24 VDC Cable
    • Installing 24 VDC Robot Cable
  • 3.8 Connecting 200-240 VAC Power to Robot
    • Specifications for AC Power
    • Details for AC Mating Connector
    • Creating the 200-240 VAC Cable
    • Installing AC Power Cable to Robot
  • 3.9 Grounding the Adept Robot System
    • Ground the Robot Base
    • Grounding Robot-Mounted Equipment
  • 3.10 Installing User-Supplied Safety Equipment
• Chapter 4: System Operation
  • 4.1 Robot Status LED Description
  • 4.2 Status Panel Fault Codes
  • 4.3 Brakes
    • Programmable E-Stop Delay
    • Brake Release Button
  • 4.4 Front Panel
  • 4.5 Connecting Digital I/O to the System
    • Using Digital I/O on Robot XIO Connector
    • Optional I/O Products
    • XIO Input Signals
    • XIO Output Signals
    • XIO Breakout Cable
  • 4.6 Starting the System for the First Time
    • Verifying Installation
    • Turning on Power and Starting Adept ACE
    • Enabling High Power
    • Verifying E-Stop Functions
    • Verify Robot Motions
  • 4.7 Learning to Program the Robot
• Chapter 5: Maintenance
  • 5.1 Field-replaceable Parts
  • 5.2 Periodic Maintenance Schedule
  • 5.3 Checking Safety Systems
  • 5.4 Checking Robot Mounting Bolts
  • 5.5 Checking for Oil Around Harmonic Drives
  • 5.6 Lubricating Joint 3 Ball Screw
    • Lubrication Procedure
  • 5.7 Replacing the AIB or eAIB Chassis
    • Removing the AIB or eAIB Chassis
    • Installing a New AIB or eAIB Chassis
  • 5.8 Commissioning a System with an eAIB
    • Safety Commissioning Utilities
    • E-Stop Configuration Utility
    • E-Stop Verification Utility
    • Teach Restrict Configuration Utility
    • Teach Restrict Verification Utility
  • 5.9 Replacing the Encoder Battery Pack
    • Battery Replacement Time Periods
    • Battery Replacement Procedure
    • Installing an Encoder Battery in the Inner Link
• Chapter 6: Optional Equipment Installation
  • 6.1 Installing End-Effectors
  • 6.2 Removing and Installing the Tool Flange
    • Removing the Flange
    • Installing the Flange
  • 6.3 User Connections on Robot
    • User Air Lines
    • User Electrical Lines
  • 6.4 Internal User Connectors
    • SOLND Connector
    • OP3/4 Connector
    • EOAPWR Connector
    • Internal User Connector Output Specifications
    • ESTOP Connector
  • 6.5 Mounting Locations for External Equipment
  • 6.6 Installing Robot Solenoid Kit
    • Introduction
    • Tools Required
    • Procedure
  • 6.7 Installing Camera Bracket Kit
    • Introduction
    • Tools Required
    • Procedure
  • 6.8 DeviceNet Communication Link
    • Recommended Vendors for Mating Cables and Connectors
  • 6.9 Installing Adjustable Hardstops
    • Joint 1 Adjustable Hardstops
    • Joint 2 Adjustable Hardstops
• Chapter 7: Technical Specifications
  • 7.1 Dimension Drawings
  • 7.2 Cobra s800 Inverted Robot Internal E-STOP Connections
  • 7.3 XSYS/XSYSTEM Connector
  • 7.4 XSLV Connector
  • 7.5 Robot Specifications
• Chapter 8: Cleanroom Robots
  • 8.1 Cobra s800 Inverted Cleanroom Option
    • Introduction
  • 8.2 Connections
  • 8.3 Requirements
  • 8.4 Exclusions and Incompatibilities
  • 8.5 Maintenance
    • Bellows Replacement
    • Lubrication
• Chapter 9: IP-65 Option
  • 9.1 IEC IP-65 Classification
  • 9.2 Modifications to Meet IP-65 Classification
    • Outer link
    • AIB/eAIB Cable Seal
    • Controller
    • Hard Stop, Rotation Range
  • 9.3 AIB/eAIB Cable Seal Overview
  • 9.4 Removing/Installing the Cable Entry Housing
    • Removing the Cable Entry Housing Cover
    • Installing the Cable Entry Housing Cover
    • Removing the Cable Entry Housing Body
    • Installing the Cable Entry Housing Body
  • 9.5 Removing/Installing Outer Link Cover
    • Removing Outer Link Cover
    • Installing Outer Link Cover
  • 9.6 Customer Requirements
    • Sealing the Tool Flange
    • Pressurizing the Robot
  • 9.7 User Connectors
    • User Electrical and DeviceNet
    • User Air Lines
    • Robot Solenoid Option
  • 9.8 Maintenance
    • Replacing IP-65 Bellows
  • 9.9 Installing the Roxtec Cable Seal Assembly
  • 9.10 Removing the Roxtec Cable Seal Assembly