3 grouting, 4 initial alignment – Flowserve DS User Manual

Page 17

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DS USER INSTRUCTIONS ENGLISH 71576283 - 02/13

02

Page 17 of 36

flowserve.com

NF E 27 811

Provide sufficient space in the foundation to
accommodate the anchor bolts. If necessary,
provide concrete risers.

Usually the pump and its drive are mounted on a
common base plate. If not, individual base plates
underneath each machine foot shall be installed.
Base plates are to be fully grouted.

4.2.1 Setting the base plate for anchoring
a) Clean the foundation surface thoroughly.
b) Put shims on the foundation surface [approx 20-

25 mm (0.79-0.98 in.) thick], one on each side of
the bolt hole (as an alternative, leveling screws
can be used).


c) Lay the base plate and level in both directions

with extra shims. The base plate should be level
to within 0.5 mm per 1 m (0.02 in. per 3.3 ft).

.


d) If anchor bolts have been pre-cast in the

foundation slightly tighten the anchor bolts.
Otherwise let them hang in the foundation holes.

4.3 Grouting


4.3.1 Base plate grouting
a) Prepare the site for grouting. Before grouting

clean the foundation surface thoroughly and
provide external barriers as shown. The base
plate is provided with holes to be filled with the
concrete.

b a rrie rs

b) Prepare grouting product (concrete, resin) in

accordance with manufacturers' instructions.

c) Use grouting products with anti-shrinking

components.

d) To grout up to the required level. Polish

surfaces. Take necessary precautions to avoid
air bubbles.

e) Lay-down the barrier, break external angles, and

polish the different surfaces.

f) After grout starts to cure, definitively tighten

anchor bolts.

g) Control the alignment such as described as

follows.

4.4 Initial alignment

Before connecting the couplings

verify the motor rotation direction.

4.4.1 Thermal expansion

The pump and motor will normally

have to be aligned at ambient temperature and
should be corrected to allow for thermal expansion
at operating temperature. In pump installations
involving high liquid temperatures, the unit should be
run at the actual operating temperature, shut down
and the alignment checked immediately.

4.4.2 Alignment methods

Ensure pump and driver are isolated

electrically and the half couplings are disconnected.
Ensure that the pump pipework, suction and
discharge, is disconnected.

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