Flowserve ERPN-M - Manual (Page 3)

ERPN-M USER INSTRUCTIONS ENGLISH 02-08
Page 3 von 37
CONTENTS
PAGE
1.0 INTRODUCTION AND SAFETY ............................ 4
1.1 G ENERAL ................................................................. 4
1.2 CE MARKING AND APPROVALS ................................ 4
1.3 D ISCLAIMER ............................................................. 4
1.4 C OPYRIGHT ............................................................. 4
1.5 D UTY CONDITIONS ................................................... 4
1.6 S AFETY .................................................................... 5
1.7 W ARNING LABEL ...................................................... 9
1.8 S PECIFIC MACHINE PERFORMANCE ....................... 10
1.9 N OISE LEVEL .......................................................... 10
2.0 TRANSPORT AND STORAGE ............................ 12
2.1 C ONSIGNMENT RECEIPT AND UNPACKING ............. 12
2.2 H ANDLING .............................................................. 12
2.3 L IFTING .................................................................. 12
2.4 S TORAGE ............................................................... 13
2.5 R ECYCLING AND END OF PRODUCT LIFE ............... 13
3.0 DESCRIPTION........................................................ 13
3.1 C ONFIGURATION .................................................... 13
3.2 N OMENCLATURE .................................................... 13
3.3 D ESIGN OF MAJOR PARTS ..................................... 13
3.4 P ERFORMANCE AND OPERATING LIMITS ............... 14
4.0 INSTALLATION ...................................................... 14
4.1 L OCATION .............................................................. 14
4.2 P ART A SSEMBLIES ................................................ 14
4.3 F OUNDATION ......................................................... 14
4.4 I NITIAL ALIGNMENT ................................................ 15
4.5 P IPING .................................................................... 16
4.6 E LECTRICAL CONNECTIONS .................................. 16
4.7 F INAL SHAFT ALIGNMENT CHECK ........................... 16
5.0 COMMISSIONING START-UP, OPERATION
AND SHUTDOWN ........................................................ 16
5.1 P RECOMMISSIONING PROCEDURE ........................ 17
5.2 P UMP L UBRICANTS ................................................ 17
5.3 I MPELLER CLEARANCE ........................................... 22
5.4 D IRECTION OF ROTATION ...................................... 22
5.5 G UARDING ............................................................. 22
5.6 P RIMING AND AUXILIARY SUPPLIES ....................... 22
5.7 S TARTING THE PUMP ............................................. 22
5.8 O PERATION ............................................................ 22
5.9 S TOPPING AND S HUTDOWN .................................. 22
5.10 H YDRAULIC , MECHANICAL AND ELECTRICAL DUTY
..................................................................................... 23
6.0 MAINTENANCE...................................................... 23
6.1 G ENERAL ............................................................... 23
6.2 M AINTENANCE SCHEDULE ..................................... 24
6.3 S PARE PARTS ........................................................ 24
6.4 R ECOMMENDED SPARES ....................................... 26
6.5 F ASTENER TORQUES ............................................. 26
6.6 S ETTING IMPELLER CLEARANCE ............................ 27
6.7 D ISASSEMBLY ........................................................ 27
6.8 E XAMINATION OF PARTS ........................................ 28
6.9 A SSEMBLY ............................................................. 29
7.0 AUXILIARIES .......................................................... 30
7.1 S ECONDARY S EAL ................................................. 30
7.2 C HANGING OF SECONDARY SEAL .......................... 30
7.3 S EAL AND SEAL SYSTEMS ..................................... 30
8.0 FAULTS; CAUSES AND REMEDIES ................. 32
9.0 CERTIFICATION .................................................... 33
10.0 OTHER RELEVANT DOCUMENTATION AND
MANUALS...................................................................... 33
10.1 S UPPLEMENTARY USER INSTRUCTIONS .............. 33
10.2 C HANGE NOTES ................................................... 33
10.3 A DDITIONAL SOURCES OF INFORMATION ............ 34
10.4 A BBREVIATIONS .................................................. 35