Flowserve RG Series Standard Actuator User Manual

Page 6

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6

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User Instructions RG Series Standard Actuator - AXENIM0122-00 12/09

needs to be brought in to workshop, with suitable

facilities to carefully remove the bearing without

damaging the housing and to press new bearing

with proper pressing tools per manufacturer’s in-

structions and a press.

Do not attempt to pry out any of the bearings in the

actuator with sharp tools, or hammer in a replace-

ment bearing.

4.5.3 Clean thoroughly and grease all Torque Module

components with NLGI grade 2 multi-purpose

grease. Use Shell Alvania EP2 for Standard Actua-

tors. For low temperature units, use Dow 55 grease

or equivalent.

4.5.4 Reverse the disassembly procedures to reassem-

ble. Apply recommended torque, refer torque

chart, on the Tie Rod Locknuts, the Mounting Flange

Nuts, the Body Cover & Top Plate bolts, the Piston

Rod / Pull Rod (see tables on pafe 7.

The Tie Rod and Mounting Flange Stud threads

should be lubricated with Locktite Antiseize, 77164

or equivalent.

The Pull /Piston Rod threads and cover bolts to be

tightened with thread lock compound, Loctite 243

or equivalent.

4.5.5 Refer to parts and materials drawings for all re-

quired spare parts (see pages 9 + 10).

Test the actuator for smooth operation and air

leakage at service pressure before reinstalling into

service.

5

Field Conversion from Fail CW to Fail CCW

(For Spring Return Actuators)

The RG spring return actuator can be converted from

fail CW to fail CCW easily, without having to remove the

Torque Module, mounting bracket, stem adaptor and

the shaft driven accessories, mounted on the centre

body . Simply switch the positions of the Pressure and

Spring Modules.

Actuator Designation needs to be suitably changed on

the name plate.

Follow steps below, if operating the valve is permitted:

5.1

Apply enough air pressure to the actuator to relieve

spring load on the stopper bolt.

5.2

Back off both the stopper bolts on the Torque Module

and depressurize the actuator.

5.3

Remove Spring Module end cover, unscrew and dis-

connect the Spring Pull Rod.

5.4

Pressurize rod end of Pressure Module, to end of

stroke. Depressurize and remove the end cover/plug

on the Pressure Module. Use a tube/socket spanner,

loosen piston rod by one turn, fit back end cover/plug

and pressurize cap end, enough to stroke to end. De-

pressurize, remove end cover/plug and fully unscrew

and disconnect the piston rod from the Torque Module.

5.5

Remove the Pressure and Spring Modules off the Torque

Module by removing the mounting flange stud nuts.

Fig.: 2 Residual Life Guide

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