Replace the nozzle assembly -6, Technical questions -6, Technical questions – Hypertherm HT2000 Water Muffler User Manual

Page 25

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OPERATION & MAINTENANCE

Page 3-6

HT2000/MAX200

Water Muffler

Instruction Manual

Replace the Nozzle Assembly

Assemble the Nozzle Assembly

1.

Liberally lubricate the two O-rings (#044031) on the sleeve and the two O-rings
(#044135) on the body assembly with the silicon lubricant provided (see Figure
3-2).

2.

Insert the sleeve wrench over the small diameter end of sleeve and turn to lock in
place.

3.

Insert the sleeve into the body assembly by pushing and turning the sleeve
wrench clockwise (cw) until the sleeve is completely inserted.

Mount the Nozzle Assembly to the Torch

1.

Remove one of the thumb screws on the nozzle assembly and slide the nozzle
assembly up onto the torch (see Figure 3-1).

2.

Adjust the torch and nozzle assembly together until you locate the groove in the
torch body when looking through the threaded thumb-screw hole.
Note: If your torch does not have a groove in the body (older style torches) push
on nozzle assembly until it touches the insulating sleeve.

3.

Replace the thumb screw and hand-tighten. Tighten the two other thumb screws
in place.

4.

Liberally apply a 1/4-inch band of silicon lubricant around the inner (threads) and
a 1/4-inch band around the outer circumference of the shield cap (see Figure
3-1).

5.

Replace the W-M shield and shield cap on to the torch.

TECHNICAL QUESTIONS

If you are unable to solve a problem after reviewing this manual and the HT2000
instruction manual (IM207) or MAX200 Instruction Manual (IM-98) as well as the
associated electrical schematic:

Call your distributor. He will be able to help you, or refer you to an authorized
Hypertherm repair facility.

If you need additional assistance, call our Customer Service or Field Service
group at 1-800-643-0030.

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