Welding and earth cables, Mounting of power unit to transport carriage, Cable duty cycled ed voltage loss /10 m – Kemppi 5000 Master User Manual

Page 7

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KEMPPI

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Master 5000/0227 – 7

Sizes of the mains cables and fuse ratings for the machine at 100 % dury cycle are specifi ed in

the table below:

Master 5000

Rated voltage

400 V 3˜

Mains voltage range

380 V -10%…415 V + 6%

Fuses, slow-blow

35 A

Connection cable mm

2

4 x 6,0 S

In cables of S type there is a protective grounding conductor coloured green-yellow.

2.4. WELDING AND EARTH CABLES

Use only copper cables with cross-sectional area of at least 50 …95mm².
In enclosed table are shown typical load capacities of rubber insulated copper cables, when

ambient temperature is 25ºC and lead temperature is 85 ºC.

Cable

Duty cycled ed

Voltage loss /10 m

100%

60%

30%

50mm

2

285 A

370 A 520 A

0,35 V/ 100 A

70 mm

2

355 A

460 A

650 A

0,25 V/ 100 A

95 mm

2

430 A

560 A

790 A

0,18 V/ 100 A

Don´t overload welding cables due to voltage losses and heating.

Fasten the earthing press of the return current cable carefully, preferably direct onto the piece to

be welded. The contact surface of the press should always be as large as possible.
Clean the fastening surface from paint and rust.

2.5. MOUNTING OF POWER UNIT TO TRANSPORT CARRIAGE

Read mounting instructions for Master 5000 power source delivered with carriage T12. Fasten

power source carefully of that the equipment should withstand lifting with lifting device.

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