Maintenance – Polaris 2013 Ranger 800 Midsize User Manual
Page 47
45
MAINTENANCE
Periodic Maintenance Chart
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 43, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
Ź Engine oil change
100 H
6 M
-
Perform a break-in oil change at one
month
Ź Oil filter change
100 H
6 M
-
Replace with oil change
Ź Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Ź Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Ź Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Ź Transmission oil
100 H
6 M
-
Inspect level; change yearly
D
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, pump, throttle body; replace lines
every 2 years
Ź Radiator (if applicable)
100 H
12 M
-
Inspect; clean external surfaces
Ź Cooling Hoses
100 H
12 M
-
Inspect for leaks
Ź Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
Ź
E
Spark plug
100 H
12 M
-
Inspect; replace as needed
D Ignition timing
100 H
12 M
-
Inspect
Ź Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Ź
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
D Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D Brake fluid
200 H
24 M
-
Change every two years
Spark arrester
300 H
36 M
-
Clean out
Idle speed
-
Adjust as needed
D Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Ź
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed
Item
Lube
Method
Engine Oil
POLARIS PS-4 PLUS Performance
Synthetic 2W-50 4-cycle Oil
See page 46.
Brake Fluid
DOT 4
See page
59.
Main Gearcase Oil (Trans-
mission)
Premium AGL Synthetic Gearcase Lube
See page
48.
Front Gearcase Oil
Demand Drive Plus Fluid
See page
49.
Front Prop Shaft Yoke
POLARIS Premium U-Joint Lube
Locate fittings and grease (3 pumps
maximum).