HEIDENHAIN TNC 415 (259 9x0) Service Manual User Manual

Page 16

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SERVICE MANUAL TNC 415B/425

Page

13

Issue: 20.08.95

Error Messages GROSS POSITIONING ERROR:
Axes with Integrated Digital Speed Controller

Display (blinking)

Error Cause

GROSS POSITIONING ERROR

<AXIS> YA

GROSS POSITIONING ERROR

<AXIS> YB

GROSS POSITIONING ERROR

<AXIS> YC

GROSS POSITIONING ERROR

<AXIS> YD

GROSS POSITIONING ERROR

<AXIS> YE

GROSS POSITIONING ERROR

<AXIS> YF

Positioning (Servo Lag) Monitoring
- Operation with feed forward control:

position monitoring range exceeded
(range defined in MP1420.X)

- Operation with servo lag:

servo lag monitoring range exceeded
(range defined in MP1720.X)

- Operation with gantry axes:

positions of master and slave axes deviate by more than
the value set in MP855.X. (displayed axis = slave axis)

Monitoring of the Analogue Voltage Limit
- The nominal voltage calculated by the control has

reached its limit of

±

10 V (

±

20 V for spindle).

(only with feed forward control)

Movement Monitoring
- The difference between the path information of the

position encoder (LS) and that of the speed encoder
(ROD) has reached the tolerance limit defined in
MP1970.x.

Standstill Monitoring
- The deviation from the nominal position of an axis in

standstill has exceeded the value programmed in the
machine parameter MP1110.x.

Monitoring of the Offset Voltage
- The offset voltage limit of 100mV has been reached
during an automatic offset adjustment with MP1220.

(see section 18.5)

Monitoring of the Integrated Digital Speed
Controller
- The monitoring limit of the integrated speed controller

(MP1910.x) has responded.

Y = CPU number 1 = main processor

2 = geometry processor
3 = CLP processor

Error Location

When the error message GROSS POSITIONING ERROR is displayed, the error may be located
in any element of the closed loop.

e.g.: - Error in control (e.g. CLP board)

- Excessive offset voltage at the servo amplifier
- Monitoring function of servo amplifier has responded

(e.g. monitoring of current intensity)

- Electrical defect at the servo amplifier
- Motor, tachometer, encoder or cabling defective
- Mechanical error (bearing, spindle, guides)
- Excessive mechanical forces on a drive

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