9. groove (butt) joints, 10. lap joint, 11. tee joint – Hobart Welding Products CHAMPION ELITE OM-240 438E User Manual

Page 59

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OM-240 438 Page 55

13-9. Groove (Butt) Joints

S-0062

1

Tack Welds

Prevent edges of joint from draw-

ing together ahead of electrode by

tack welding the materials in posi-

tion before final weld.
2

Square Groove Weld

Good for materials up to 3/16 in. (5

mm) thick.
3

Single V-Groove Weld

Good for materials 3/16 − 3/4 in.

(5-19 mm) thick. Cut bevel with

oxyacetylene or plasma cutting

equipment. Remove scale from

material after cutting. A grinder can

also be used to prepare bevels.
Create 30 degree angle of bevel on

materials in V-groove welding.
4

Double V-Groove Weld

Good for materials thicker than

3/16 in. (5 mm).

30

°

2

1

1/16 in.

(1.6 mm)

3

4

13-10. Lap Joint

S-0063 / S-0064

1

Electrode

2

Single-Layer Fillet Weld

Move electrode in circular motion.
3

Multi-Layer Fillet Weld

Weld a second layer when a heavi-

er fillet is needed. Remove slag be-

fore making another weld pass.

Weld both sides of joint for maxi-

mum strength.

30

°

Or Less

30

°

Or Less

1

1

2

3

13-11. Tee Joint

S-0060 / S-0058-A / S-0061

1

Electrode

2

Fillet Weld

Keep arc short and move at defi-

nite rate of speed. Hold electrode

as shown to provide fusion into the

corner. Square edge of the weld

surface.
For maximum strength weld both

sides of upright section.
3

Multi-Layer Deposits

Weld a second layer when a heavi-

er fillet is needed. Use any of the

weaving patterns shown in Section

13-8. Remove slag before making

another weld pass.

45

°

Or

Less

1

2

1

3

2

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