Bringing the steam pressure to zero psig, Verification – Honeywell T200 User Manual

Page 11

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MV100 ELECTRIC CONTROLLERS T100, T200 THERMOSTATIC CONTROLLERS AND V2000 RADIATOR VALVES

11

62-3048—2

NOTE:

While the T100 is satisfied, the V2042H is closed

and the radiator remains airlocked. Thus, no

steam can enter the radiator. The airlocked

condition remains until the T100 calls for heat, at

which point the system operates as described in

steps 1 through 6.

An improperly cycled boiler causes either

excessive heating or lack of heat, depending on

the system time constant.

Bringing the Steam Pressure to Zero psig

To assure the proper operation of any single-pipe steam

system, ensure that the steam pressure is brought to zero at

some time during the off-cycle. One suggested procedure

follows:

1. Determine if steam is required using one of two

methods:

a. A thermostat in a representative zone controls the

valve or cycles the boiler.

b. A timing device cycles the boiler for varying lengths

of time in response to outdoor temperature.

IMPORTANT

When cycling the boiler from a space thermostat in a

zone, do not apply a radiator valve to that radiator.

2. Turn off the steam and allow system pressure to drop to

zero. Do this using one of two methods:

a. Turn the boiler off and allow the total steam pressure

in the system to drop to zero.

IMPORTANT

Before applying controls to turn a boiler on and off,

check the manufacturer recommendations.

b. In installations where turning the boiler off at the end

of each cycle is undesirable, install a control valve

(such as a Honeywell V5011 Valve) on the boiler dis-

charge line.

NOTE: Install the valve on the boiler side of the condensation

takeoff to ensure that the condensation can return to

the boiler.

3. Verify that the steam pressure has returned to zero.

Verification

Verification is necessary to prove that the pressure has

returned to zero. Simply turning off the boiler or shutting off the

steam supply does not ensure zero steam pressure. The

simplest way to check for zero pressure follows:

1. Install a strap-on Aquastat® Controller, such as the

Honeywell L6006C Aquastat® Controller, on the

condensation return line (see Fig. 19).

2. Set the Aquastat® Controller at about 150°F (66°C).

With the return line at or below this temperature, the

water is all condensation, and the pressure is

functionally zero.

3. Wire the Aquastat Controller into the interrupting circuit

to ensure that steam flow cannot resume until the

condensation line is below the setpoint. The 150°F

(66¡C) setpoint serves as a nominal starting point and

can require adjustment for individual steam systems.

Fig. 23. Holding circuit for use with L6006 when

verifying zero psig steam pressure.

L1

(HOT)

L2

1

1

LOW

VOLTAGE

RELAY

PRIMARY

CONTROL

24

Vac

L6006C

MASTER ZONE

THERMOSTAT

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND

OVERLOAD PROTECTION AS REQUIRED.

M7536A

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