3. status/trouble lights, 4. checking shield cup shutdown system – Hobart Welding Products AIRFORCE 700I User Manual

Page 31

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A complete Parts List is available at www.MillerWelds.com

OM-244 013 Page 27

6-3.

Status/Trouble Lights

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Difficulty establishing a pilot arc may indicate consumables need to be cleaned or replaced.

V

R

E

W

O

P

E

R

U

S

S

E

R

P

P

U

C

P

M

E

T

Light

Condition

Status/Possible Cause

Power

On

Input power is okay.

Pressure/Cup/Temp

Off

When Power light is on, system is normal if these lights
are off.

Power

Flashing rate is steady for 15 seconds or until torch trigger
is pressed again, whichever comes first.

Input power below 156 volts AC, but has returned to
normal.

Power

Repetitive flashing rate of two quick cycles, then a one
second pause.

Input power is below 156 volts AC.

Pressure

On

No or low [below 40 psi (276 kPa)] input pressure.

Pressure

Flashing rate is steady for 15 seconds or until torch trigger
is pressed again, whichever comes first.

Regulated pressure in the unit is low. Check torch for
leaks. Check input pressure to unit is between 90 to 120
psi (621 to 827 kPa).

Pressure

Repetitive flashing rate of two quick cycles, then a one
second pause for a 15 second period.

Regulated pressure in the unit is high. Check input pressure
to unit is between 90 to 120 psi (621 to 827 kPa).

Cup

On

Torch cup is loose or off. Once cup is tightened, unit
power must be cycled off and back on again.

Cup

Flashing rate is steady for 15 seconds or until torch trigger
is pressed again, whichever comes first.

No arc was established. Check consumables or torch.

Cup

Repetitive flashing rate of two quick cycles, then a one
second pause for a 15 second period or until torch trigger
is pressed again, whichever comes first.

No pilot arc established possibly due to a loss of current.
Check consumables.

Cup

Repetitive flashing rate of three quick cycles, then a one
second pause for a 15 second period or until torch trigger
is pressed again, whichever comes first.

Consumables in torch failed to separate during pilot arc
possibly due to being stuck. Check consumables.

Temperature

On

Power source overheated (see Section 4-2). Stop cutting
and allow unit to cool down.

Temperature

On (indefinitely)

Power source temperature sensors may have failed or
ambient temperature is below -22° F (-30° C).

Temperature

Flashing rate is steady (indefinitely).

Power source temperature sensor provided inaccurate
readings, but returned to normal. Unit power must be
cycled off and back on again.

For system troubleshooting see Section 6-7 and Section 6-8.

6-4.

Checking Shield Cup Shutdown System

1

Torch Shield Cup

Turn Power On and loosen shield
cup. If shutdown system works
properly, Cup light comes on. If not,
immediately turn Off power and
have Factory Authorized Service
Agent check unit.

If system works properly, retighten
cup and reset power.

Ref. 801 300-A

1

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Power must be reset whenever the cup
shutdown system is activated. Always
turn Off power when changing or
checking consumables. Do NOT
overtighten torch shield cup. Gently
finger tighten cup onto torch.

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