Document Outline

• Chapter 1: Introduction
  • Professional Shop Manual intent
  • Fasteners
  • Assembly
  • Description of the 2000 series tractor
  • Model and Serial Numbers
• Chapter 2: Engine related parts
  • Muffler
  • Fuel tank removal/replacement
  • Throttle cable adjustment
  • Choke cable adjustment
  • Choke and Throttle levers and cables
  • Engine removal/installation
• Chapter 3: Brakes
  • Brake adjustment
  • Brake puck/rotor replacement
  • Brake shaft assembly
  • Brake rod adjustment
• Chapter 4: Body
  • What is covered by this chapter
  • Hood
  • Hood components: side vent removal
  • Hood components: Headlight removal
  • Hood components: grille removal
  • Hood components: pivot bracket removal
  • Fender and running board
  • Dash Panel
• Chapter 5: Drive system
  • Transmission fluid filter
  • Transmission fluid change
  • Drive shaft
  • Hydro neutral control adjustment
  • Transmission removal/replacement
  • Forward drive pedal shaft
  • Reverse drive pedal shaft
  • Transmission Disassembly
  • Transmission Assembly
• Chapter 6A: Manual Steering
  • Steering alignment
  • Front wheels
  • Front wheel bearings
  • Axles
  • Steering sector gear and steering pinion gear
  • Steering shaft
  • Pivot bar
  • Steering housing
  • Greasing the steering housing
• Chapter 6B: Electronic Power Steering
  • Rubber Torsion Coupling
  • EPS Module
  • EPS motor & gearbox
  • Troubleshooting the EPS
  • EPS removal/replacement
• Chapter 7: electrical system
  • Introduction
  • RMC Module
  • Key switch
  • RMC Module
  • To identify a faulty RMC module:
  • PTO Switch
  • Brake Switch
  • Reverse Safety Switch
  • Seat Safety Switch
  • Seat circuit (GTX2154LE)
  • Starter solenoid
  • PTO Relay
  • Start Circuit
  • Run Circuit
  • Run Circuit / Reverse Caution mode
  • Engine shut-down circuits
  • Charging circuit
  • PTO Circuit
  • Reverse Mower Control (RMC) circuit operation
  • Deck lift circuit
  • Electrical diagnosis
  • Electronics
  • Electrical environment: AC Vs. DC
  • Ohm’s Law
  • Kirchhoff’s current law
  • Kirchhoff’s voltage law
  • How the system is wired together
  • Types of circuits
  • Series
  • Parallel
  • Series/parallel
  • Shorts
  • Opens
  • Increased resistance
  • The Tools
  • Digital Multi-meter
  • Wiring diagram or schematic
  • Fused jumper wires
  • Test lights
  • Self-powered continuity lights
  • Ammeters and specialized charging system testers
  • Batteries
  • Charging the battery
  • Checking battery condition
  • Battery Testers
  • Adjustable load testers
  • Fixed load testers
  • Conductance testers
  • Battery discharge test
  • Storage of batteries
  • Electrical Troubleshooting
  • Voltage Drop Test
  • Testing switches
  • Diodes
  • Relay
  • Schematics
• Chapter 8: Decks and lift systems
  • Cutting decks
  • Deck removal/installation
  • Cleaning the deck
  • To clean the deck while it is removed:
  • Blades
  • PTO belt
  • Deck Belt
  • Deck Belt Routings
  • Spindle pulleys and spindle shafts
  • Spindle removal/installation
  • Spindle overhaul
  • Leveling the deck
  • Deck Gauge Wheel Adjustment
  • Deck lift shaft bushings
  • Deck lift shaft assembly (manual)
  • Deck lift shaft assembly (electric)
  • Deck lift actuator (electric lift)
  • Electric PTO clutch
  • Evaluating the PTO clutch
• Chapter 9: Maintenance intervals
  • Lubrication
  • Engine maintenance
  • The spark plugs
  • Air filter and pre-cleaner
  • Oil change
  • Oil filter
  • Fuel system
  • Servicing the fuel system
  • Fuel filter
  • Clean the engine