Document Outline

• FoamLogix 3.3/5.0/6.5 Electronic Foam System, p/n: 029-0021-68-0, Rev-A
  • NOTICE !
  • Contents
  • How to use this manual
    • 1 Safety
    • 2 Introduction
    • 3 Installation
    • 4 User Calibration
    • 5 Operation
    • 6 General Maintenance
    • 7 Troubleshooting
    • 8 Parts Identification
    • 9 Plate drawings
  • 1 Safety Precautions
    • 1.1 Definitions
    • 1.2 Guidelines
  • 1 System Overview
    • 2.1 Rotary Gear Pump
    • 2.2 Control Unit
    • 2.3 Water FLow Sensor
    • 2.4 Feed Back Sensor
      • Table 2-1: Maximum Foam Solution Flows
    • 2.5 Tank Selector Valves
      • Air Dual Tank Selector (ADT)
      • Manual Dual Tank Selector (MDT II)
      • Manual Single Tank (MST)
    • 2.6 Low Pressure Strainer
      • Hale FS Series Strainers
    • 2.7 Ordering Information
    • 2.8 Hale Foam System Specifications
      • Figure 2-2: Foam Pump Installation Envelope Dimensions
      • Figure 2-3: Foam Pump Installation Envelope Dimensions, ADT Option Only
    • 2.9 System Configuration
      • Hale Foam Proportioner System, Models 3.3, 5.0 or 6.5
        • Figure 2-4: FoamLogix Available Models
        • Figure 2-5: Hale Foam Proportioner Systems, Models 3.3, 5.0 and 6.5
    • 2.10 Cable Harness
      • Figure 2-6: Power Connection Wire Harness
    • 2.11 Dual Foam Concentrate Tank System Options
      • Figure 2-7: Dual Tank Foam Concentrate Tank System Options
    • 2.12 Dual Foam Concentrate Tank Options
    • 2.13 Single Foam Concentrate Tank Options
    • 2.14 Strainer Options
    • 2.15 Low Tank Level Sensor Options
    • 2.16 Flow Sensors
    • 2.17 Check Valve Manifolds
    • 2.18 Remote Activation Switch Option
    • 2.19 Check Valves, Flanges, Gaskets
    • 2.20 Elbows and Mini Manifolds
    • 2.21 Hale Foam System Layout Drawings
      • Figure 2-10: Typical Single Foam Concentrate Tank
      • Figure 2-11: Single Foam Tank with MST and In-Line Strainer/Valve Assembly
      • Figure 2-12: Single Foam Tank with MST and FS Series Strainers
      • Figure 2-13: Dual Foam Concentrate Tanks, with MDT II and In-Line Strainer/Valve Assembly
      • Figure 2-14: Dual Foam Concentrate with MDT II and FS Series Strainer Assembly
      • Figure 2-15: Dual Foam Concentrate Tanks, with ADT and In-Line Strainer/Valve Assemblies
      • Figure 2-16: Dual Foam Concentrate Tanks with ADT and FS Series Strainer Assemblies
  • 3 Installation
    • 3.1 Foam Pump and Motor Assembly
    • 3.2 Foam Concentrate Strainer
    • 3.3 Control Unit / Instruction Placard
    • 3.4 Installer Supplied Components
      • Foam Concentrate Suction Hose
        • Recommended Components
        • Recommended Components
      • Foam Concentrate Discharge Hose
        • Recommended Components
      • Foam Concentrate Bypass Hose
        • Recommended Components
      • Check Valves
      • Flushing Water Hose
      • Foam Discharge Drains
      • Electrical Requirements
        • Figure 3-1: Recommended Relay Wiring Schematic
        • Table 3-2: Primary Power Cable Sizes
      • FoamLogix Display
      • Foam Concentrate Tanks(s)
        • Table 3-3: Recommended Foam Tank Capacity
      • Foam Pump Mounting
        • Figure 3-4: FoamLogix Pump Installation
        • Figure 3-5: Base Plate Mounting Hole Locations
      • Plumbing Installation
      • Water and Foam Solution Plumbing
        • Figure 3-6: Typical Check Valve Manifold Installation
      • Optional Hale Piping Components
        • Figure 3-7: Typical Midship Pump Installation
        • Figure 3-8: 4” (102mm) Check Valve Installation
      • “Waterway” Check Valves
        • Flow Sensor
          • Figure 3-9: Flow Sensor Tee Position Range
          • Table 3-10: Pipe Size vs. Minimum Straight Run
          • Figure 3-11: Typical Reduced Size Sensor Piping Arrangement
          • Figure 3-12: Flow Sensor Placement
        • Saddle Clamp Installation
          • Figure 3-13: Flow Sensor/Saddle Clamp Installation
      • Foam Pump Flush System
        • Dual Tank System
        • Single Tank System
        • No Tank Option
      • Foam Concentrate Plumbing
      • Foam Strainer Connection (In-Line Strainer/Valve)
        • Figure 3-14: In-Line Strainer/Valve Installation
        • To Install the In-Line Strainer/Valve Assembly
          • Figure 3-15: In-Line Strainer Mounting Bracket Layout
      • FS Series Strainer
        • To Install FS Series Strainers
          • Figure 3-16: FS Strainer Orientation
          • Figure 3-17: FS Strainer Mounting Dimensions
        • Check Valve / Injector Fitting
          • Figure 3-18: Check Valve/Injector Fitting Orientation
          • Figure 3-19: Check Valve / Injector Fitting Installation
      • Foam Concentrate Injection Hose
        • Figure 3-20: Injection and Bypass Hose Connections
      • Bypass Hose Connection
        • Figure 3-21: Bypass Valve Assembly
      • ADT Option Air Connections
        • Figure 3-22: ADT Option Panel Placard Layout Dimensions
        • Figure 3-23: ADT Air Hose Connections, Part 1
        • Figure 3-24: ADT Option Air Hose Connections, Part 2
    • 3.5 System Plumbing Diagrams
      • Figure 3-25: Typical Single Foam Concentrate Tank
      • Figure 3-26: Typical Single Foam Tank with MST and In-Line Strainer/Valve Assembly
      • Figure 3-27: Typical Single Foam Tank, with MST and FS Series Strainers
      • Figure 3-28: Single Foam Tank with MST II and In-Line Strainer/Valve Assembly
      • Figure 3-29: Typical Single Foam Tank with MST II and FS Series Strainers
      • Figure 3-30: Typical Single Foam Tank with ADT and In-Line Strainer/Valve Assemblies
      • Figure 3-31: Typical Dual Foam Tanks, with ADT and FS Series Strainer Assemblies
    • 3.6 Electrical
      • Single and Dual Tank Electrical Harness Overview
        • Figure 3-32: Single Tank Electrical Harness Overview
        • Figure 3-33: Dual Tank Electrical Harness Overview
      • Control / Display Unit
        • Figure 3-34: Control/Display Unit Mounting Dimensions
        • Figure 3-35: Distribution Box Connections
      • Distribution Box Ground / Primary Power
      • RFI / EMI
        • Figure 3-36: Extra Cable Storage
      • Flow Sensor Connections
      • “Low Level Sensor” Installation (Foam Tank)
        • Figure 3-37: Low Level Sensor Mounting Options
        • Figure 3-38: Side Mount Sensor Location Dimensions
        • Figure 3-39: Top Mount Sensor Dimensions
        • Figure 3-40: Top Mount Low Level Sensor Assembly
      • Low Level Sensor Wiring
      • Remote Activation Switch Option
        • Figure 3-41: Remote Activation Switch Installation Dimensions
    • 3.7 Start Up Check List
      • Electrical
      • Liquid
      • Foam Pump
      • Optional ADT
    • 3.8 Installation and Delivery Check List
    • 3.9 System Installer Start-UP
      • Initial System Power Check
        • Figure 3-43: Initial Start-Up, System Ready Displays
      • System Operation Check
        • Figure 3-44: Simulated Flow Mode Display
  • 4 User Setup and Calibration
    • 4.1 Initial End User Setup
      • Figure 4-1: Initial Start-Up, System Ready Displays
      • System Power Check
      • Priming the Foam Pump
        • Figure 4-2: Simulated Flow Mode Display
    • 4.2 User Calibration
      • Entering Passwords
        • Figure 4-3: Password Sequence
      • Restoring Factory Defaults
        • Figure 4-4: Password and Calibration Modes - Display
      • Calibration
      • Flow Sensor Calibration
        • Figure 4-5: Flow Sensor Calibration - Display
      • Record Calibration Factors
        • Figure 4-6: Flow Sensor Calibration Factor
      • Simulated Flow
        • Figure 4-7: Simulated Flow Calibration
      • Foam Concentrate Injection Rate
        • Figure 4-8: Foam Concentrate Injection Rate Default Value, Tank “A” Shown
      • Foam Pump Feedback Calibration
        • Figure 4-9: Foam Pump Feedback Calibration, Tank “A” Shown
        • Figure 4-10: Foam Concentrate Collection
        • Figure 4-11: Feedback Calibration Factor, Tank “A” Shown
      • Exit and Save Calibration
        • Figure 4-12: Exit and Save Calibration
      • Relief Valve
        • Figure 4-13: Relief Valve
      • English to Metric Units
  • 5 Operation
    • 5.1 Description
      • Figure 5-1: Control Unit Identification
    • 5.2 Control Display Unit
      • Control Unit Functions
        • Figure 5-2: Function Modes
    • 5.3 Reset Functions
    • 5.4 Foam Concentrate Injection Rate
    • 5.5 Flush
      • Figure 5-3: Flush
    • 5.6 Warning Messages
      • Low Foam Tank Level Message
        • Figure 5-4: Low Foam Tank Message, Tank “A” Shown
      • Priming Message
      • High Ambient Temperature Message
        • Figure 5-5: Priming, HIGH Temperature and LOW Battery Messages
    • 5.7 Priming the Foam Pump
    • 5.8 Normal Operation Summary
      • Figure 5-6: Normal Operation Summary Chart
    • 5.9 Simulated Flow Mode Operation
      • Simulated Flow Sequence
        • Figure 5-7: Simulated Flow Display Sequence
    • 5.10 Dual Tank System Selection
      • Figure 5-8: Dual Tank Selector Operating Positions
    • 5.11 Flushing Hale FoamLogix
      • Figure 5-9: Hale MST Selector Operation
    • 5.12 Remote On/Off Switch Option
      • To operate:
        • Figure 5-10: Remote Activation Switch
  • 6 Maintenance
    • 6.1 Maintenance Procedures
      • After each use
      • Monthly
      • Every Two (2) Months
      • Annually
  • 7 Troubleshooting
    • 7.1 User Diagnostics
      • Figure 7-1: Distribution Box Overview
    • 7.2 System Overview
      • Figure 7-2: FoamLogix, Closed Loop Flow Diagram
      • Distribution Box
      • Pump / Motor
      • Bar Graph
      • Summary
    • 7.3 Problem Isolation
    • 7.4 Flow Charts
      • Chart 7-3: Hale FoamLogix System Troubleshooting Flow Chart
      • Chart 7-4: Power System Troubleshooting
  • Appendix A: Foam Concentrate Compatibility
    • Chart A-1: Hale Class “A” Foam Concentrate Compatibility
    • Chart A-2: Hale Class “B” Foam Concentrate Compatibility
    • Reference
  • Express Warranty
    • Hale Products, Inc.
  • 8 Illustrated Parts Breakdown
    • General
    • Abbreviations
    • 8.1 Air Dual Tank Valve (ADT) Option
      • Figure 8-1: Air Dual Tank Valve Option
    • 8.2 Harness Components
      • Figure 8-2: Harness Components
    • 8.3 Dual Foam Concentrate Tank Options
    • 8.4 Single Foam Concentrate Tank Options
    • 8.5 Low Tank Level Sensor Options
    • 8.6 Flow Sensors
    • 8.7 Main Cable Harness, Single and Dual Tank
    • 8.8 Check Valve Manifolds
    • 8.9 Remote Activation Switch Option
    • 8.10 Check Valves, Flanges, Gaskets
    • 8.11 Elbows and Mini Manifolds
  • Plate Draawings
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