Grizzly Gear-Head G9036 - Manual (Page 3)

Model g9036 Mfg. 7/08+
-1-
table of contents
introduction ............................................... 2
Foreword ........................................................ 2
Contact info.................................................... 2
Machine description ...................................... 2
identification ................................................... 3
Machine data sheet ...................................... 4
section 1: safety ....................................... 6
Additional safety for Metal lathes ................. 8
glossary of terms ......................................... 9
section 2: circuit reQuirements ...... 10
220v operation ............................................ 10
section 3: setup ....................................... 11
setup safety ................................................ 11
items needed for setup ............................... 11
unpacking .................................................... 11
inventory ...................................................... 12
site Considerations ...................................... 13
Cleanup ........................................................ 14
lifting & Moving ........................................... 15
Mounting lathe ............................................ 16
Check gearbox oil ...................................... 16
test run ...................................................... 16
spindle Break-in .......................................... 18
recommended Adjustments ........................ 18
section 4: operation .............................. 19
operation safety .......................................... 19
Basic Controls .............................................. 19
Chuck & Faceplate Mounting....................... 22
three-Jaw Chuck ......................................... 24
Four-Jaw Chuck ........................................... 25
Faceplate ..................................................... 26
Centers ........................................................ 27
offsetting tailstock ...................................... 29
Aligning tailstock ......................................... 29
drilling with tailstock ................................... 31
Coolant system............................................ 31
steady rest ................................................. 32
Follow rest .................................................. 32
tool post ...................................................... 33
spindle speed.............................................. 33
power Feed.................................................. 35
Feed rates .................................................. 36
thread settings & Change gears ............... 37
threading Controls ...................................... 38
section 5: accessories ......................... 40
section 6: maintenance ......................... 43
schedule ...................................................... 43
Cleaning ....................................................... 43
unpainted Cast iron ..................................... 43
Ball Fitting lubrication ................................. 44
v-Belt tension ............................................. 45
oil reservoirs .............................................. 45
Coolant system............................................ 47
section 7: service ................................... 48
troubleshooting ........................................... 48
Cross slide Backlash Adjustment ................ 50
gib Adjustments........................................... 51
half nut Adjustment ..................................... 52
shear pin replacement ............................... 53
Bearing preload ........................................... 53
tailstock lock .............................................. 55
gap removal ............................................... 56
replacing v-Belt .......................................... 56
Brake pads .................................................. 57
section 8: Wiring ...................................... 58
Wiring safety instructions ............................ 58
Wiring overview ........................................... 59
spindle switch, Main Motor & pump Motor . 60
electrical Box Wiring .................................... 61
electrical Box photo ..................................... 62
section 9: parts ....................................... 63
electrical Breakdown ................................... 63
Bed Breakdown............................................ 65
stand Breakdown......................................... 67
headstock Case Breakdown ....................... 69
headstock gear train Breakdown............... 71
headstock spindle gears Breakdown ......... 73
gearbox Case Breakdown ........................... 75
gearbox gear train Breakdown .................. 77
gearbox idler gears .................................... 79
thread dial Breakdown ............................... 80
Apron Case Breakdown ............................... 81
Apron gear train Breakdown ...................... 83
Compound slide Breakdown ....................... 85
Cross slide Breakdown ............................... 87
tailstock Breakdown .................................... 89
Follow & steady rests Breakdown ............. 91
Accessories Breakdown............................... 92
labels Breakdown ....................................... 94
Warranty and returns ........................ 97