6a1 engine (e - w) – Mitsubishi Motors 6A1 User Manual

Page 71

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6A1 ENGINE (E - W) -

Piston and Connecting Rod

11A-14-6

(2) Check if the thrust clearance in the connecting rod big

end is correct.

Standard value: 0.10 - 0.25 mm
Limit: 0.4 mm

"

G

A

CONNECTING ROD CAP NUT INSTALLATION

(1) Since the connecting rod bolts and nuts are torqued using

a new procedure they should be examined BEFORE

reuse. If the bolt threads are “necked down” the bolts

should be replaced.

Necking can be checked by running a nut with fingers

to the full length of the bolt’s thread. If the nut does not

run down smoothly, the bolt should be replaced.

(2) Before installation of each nut, apply engine oil to the

threaded portion and bearing surface of the nut.

(3) Install each nut to the bolt and tighten it finger tight. Then

tighten the nuts alternately to install the cap properly.

(4) Tighten the nuts to a torque of 18 Nm.

(5) Make a paint mark on the head of each nut.

(6) Make a paint mark on the bolt at the position 90° to

100° from the paint mark made on the nut in the direction

of tightening the nut.

(7) Give a 90° to 100° turn to the nut and make sure that

the paint mark on the nut and that on the bolt are in

alignment.

Caution

D

If the nuts are tightened by an angle of less than
90

°

, they may not hold the caps with sufficient

strength.

D

If a nut is tightened by an angle exceeding 100

°

,

completely remove all the nuts and carry out the
installation procedure again from step (1).

PWEE9622

E

Feb. 1997

Mitsubishi Motors Corporation

9EN0073

6EN0954

90° - 100°

Paint

marks

Nut

Bolt

Paint

marks

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