6a1 engine (e - w), Inspection – Mitsubishi Motors 6A1 User Manual

Page 72

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6A1 ENGINE (E - W) -

Piston and Connecting Rod

11A-14-7

INSPECTION

PISTON RING

(1) Check the side clearance between the piston ring and

ring groove. If the limit is exceeded, replace the ring or

piston, or both.

Standard value:

No. 1

0.03 - 0.07 mm

No. 2

0.02 - 0.06 mm

Limit:

No. 1

0.1 mm

No. 2

0.1 mm

Install the piston ring into the cylinder bore. Force it down

with a piston, its crown being in contact with the ring,

to correctly position it at right angles to the cylinder wall.

Then, measure the end gap with a feeler gauge.

If the ring gap is excessive, replace piston ring.

Standard value:

No. 1

0.25 - 0.40 mm

No. 2

0.40 - 0.55 mm

Oil

0.10 - 0.35 mm

Limit:

No. 1, No. 2

0.8 mm

Oil

1.0 mm

CRANKSHAFT PIN OIL CLEARANCE (PLASTIC
GAUGE METHOD)

(1) Remove oil from crankshaft pin and connecting rod

bearing.

(2) Cut the plastic gauge to the same length as the width

of bearing and place it on crankshaft pin in parallel with

its axis.

(3) Install the connecting rod cap carefully and tighten the

bolts to specified torque.

(4) Carefully remove the connecting rod cap.

(5) Measure the width of the plastic gauge at its widest part

by using a scale printed on the plastic gauge package.

Standard value: 0.02 - 0.05 mm
Limit: 0.1 mm

PWEE9622

E

Feb. 1997

Mitsubishi Motors Corporation

7EN0475

7EN0476

Push in

by the piston

Piston ring

Piston

ring gap

1EN0246

Plastic gauge

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