Maintenance work on chassis and engine – KTM 990 User Manual

Page 58

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To mount the front wheel, lift the wheel into the fork, slightly pull one brake caliper out and

push the tire in between the brake calipers. Insert the brake disks in the brake calipers and

mount the axle passage.

Mount the collar screw

[1] and tighten slightly. Tighten the clamp screws [2] on the right

fork leg axle passage (in the direction of travel) tighten to prevent the axle passage from

turning and tighten the collar nut to 60 Nm.

Loosen the clamp screws on the right fork leg axle passage, take the motorcycle off the stand,

actuate the front wheel brake and vigorously compress the fork several times to align the

fork legs.

Now you can tighten the clamp screws on both fork leg axle passages to 15 Nm.

– If you do not have a torque wrench to mount the wheel, have the torques corrected by

an authorized KTM workshop as soon as possible. A loose axle passage can cause the

motorcycle's handling performance to become instable.

– After mounting the front wheel, keep operating the hand brake until the pressure point

returns.

– Always keep the brake disks free from oil and grease, otherwise the braking effect will

be significantly reduced.

MAINTENANCE WORK ON CHASSIS AND ENGINE

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