Mar97 – Lincoln Electric INVERTEC IM526-B User Manual

Page 32

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32

CONTROL

CONTROL PANEL

ARC FORCE/INDUCTANCE

2

2W

R1

1

227

/INDUCTANCE

CONTROL

TERMINAL

CHOKE

10K

215

227

4

303

301

CW (MAX)

METER

TOP

S2

C5

L3

R8

D2

SHUNT

1

211A

3

8

1

BOARD

9

CONNECTOR CAVITY NUMBERING SEQUENCE

OUTPUT TERMINAL

S4

R = RED

2

4

3

J2

J1

1

301

4

TP4

4

5

W

L4

9D

12B

12D

9C

1

5

R5

R12

275C

204B

6

5

206

3

215

A

V

LAYOUT

N.A.

NOTES:

B = BLACK

G = GREEN

W = WHITE

Y = YELLOW

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT

AFFECTING

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT

COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

N.C. WIRE FEEDERS REQUIRING 24VAC, USE PINS "N" & "I".

N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.

CONNECTION SHOWN IS FOR 440-460V OPERATION.

N.F. R1, R9 BLEEDER RESISTORS ARE A MATCHED SET.

N.G. C1, C2 CAPACITORS ARE A MATCHED SET.

N.H. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.

RECEPTACLE

CONTROL

SWITCH

REMOTE

POLARITY

285

WELDING

WIRE FEEDER

N

AUXILIARY

SPARE

-

T1

GND

CW (MAX)

275F

275D

303

302

304

J7

504

2

212A

J3

229

317

13

8

7

1

N.G.

N.F.

14

14

R7

52

BOARD

2200 F

2

14

3

J15

U

H1

82

SWITCH

METER FUNCTION

S5

S2

OUTPUT CONTROL

R11

INDICATOR

OVERLOAD

THERMAL

SWITCH

OUTPUT

REMOTE

223B

I

G

MIN

9A

9A

BOARD

52

1

311

V

W

6

H5

A

B

TP3

76

F -

FEEDER

12D

12D

12C

9B

51

N.H.

0V

2

503

4

150 5W

H1

N.C.

WIRE

COLOR CODE:

MODE SWITCH MODE SWITCH

OUTPUT

CONTROL

503A

Y

306

75

5

3

2

212B

42A

42

J13

W

212D

F

1

INSIDE

S

BOTTOM

THERMAL

F

229

11

12B

213

208

77A

S

R4

J3

C1

+

25

208V

8

5

203

D3

76

SWITCH

MODE

211A

S

220

J4

Y

AUX

77A

226

Y

R

CONTROL

BOARD

12C

12B

52

3

G

41

J5, J16

D

2

W

ON

4

A

316

4,5

D +

25W

-

12A

RIGHT

9D

212D

5

4

6

3

2

4

PANEL

226

CV GMAW

2

3

TP6

5

25W

1

400A

BOTTOM

401, 403

TOP

450V

25W

(RIGHT)

2200 F

25

BOARD

H1

25W

1

200-

5

H2

302

4,5

6

2

N.G.

9B

275D

42

24V

2

211B

H4

6

4

501

H3

L

AUX

TOP

1

1,8

212A

W

14

4

R

W

R

315

53

12

12A

5

317

2

3

TRIGGER

F

8

7

305

304

SWITCH

212B

10

H1

CC CRISP

CC SOFT

LOCAL

275B

OVERLOAD

502

TP5

250

BOTTOM

401, 403

6

H6

440-

A

42A

+

R

214

12D

R

SWITCH

H2

H3

220-

H3

309

212

J

31

3

S

N.D.

FAN

311

229

THERMOSTAT

H5

6

ARC FORCE

6

11

S4

5

4

ON

223A

MOTOR

Y

206

110V

275A

E

2

S

3

C6

R12

INDICATOR

(V300-I ONLY)

(V300-I ONLY)

LOCAL/REMOTE

REMOTE

SWITCH

FUNCTION

METER

S5

R

7

2

212C

3

224

J6

J1, J7

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE (V300-I)

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

(VIEWED FROM COMPONENT SIDE OF BOARD)

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

2W

208

1

1

1

6

7

5

4

2

8

7

8

1,8

-

F

R9

504

7500

F

402, 404

I

CURRENT

CHOKE

+

207

204C

204B

228

3

275A

228

502

276

77B

2

1

4

218

SWITCH

S3

LOCAL/REMOTE

308

INPUT

S1

RECTIFIER

9D

9C

D13

9A

R6

450V

8

2

4

POWER

CB2

32A

212

CB1

6AMP

REMOTE

460V

S6

BLOW

SLOW

T3

229

D1A

(LEFT)

L10189

6

OFF

307

CC GTAW

TP1

C

CV FCAW

R1

2

6

BOTTOM

OUTSIDE

3 AMP

A

L5

R11

12

TOP

207

INSIDE

9

204A

J5

F

I

S

9

4

310

5

501

J16

13

276

RECONNECT

9D

9B

TRANSFORMER

12A

VAC

32

310

309

310

203

275C

75

OUTPUT

76

F

77

3

313

316

H1

314

315

9B

W

12A

9

W

12A

TP2

SWITCH

9B

12

A

42V

230V

FAN

H4

75

380-

415V

77B

TRANSFORMER

32

A

42

110/115

212212

212C

H

B

21

L2

4

MAIN

3

4

53

53

S3

1

J10

12

7

210

J6

308

J12

210

14

DRIVER

1. FOR MACHINES SUPPLIED WITH INPUT CABLE (V300-PRO)

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECTION SHOWN IS FOR 380-460V OPERATION.

1

4
5

2
6

3

J11

4

3

2

1

309

B

WIRING DIAGRAM V300-PRO Code 10256, V300-I Code 10258

THERMOSTAT

503A

224

S2

R

1

BOARD

INPUT

S7

12

PER

CR2

CR1

POWER

J9

1

S

286

SWITCH

C2

N.A.

B

211B

- ARC

OUTSIDE

+ ARC

314

25W

H5

PROTECTION

H5

J8

51

9

1

285

204C

C9

S

S

51

204A

25

213

229

T2

F

S

F

TRANSFORMER

4

F

313

306

402, 404

275F

F

52

+

25

+

R1

7500

25W

ELECTRICAL SYMBOLS PER E1537

J2, J8

J11, J14

J13, J15

J9, J10, J12

J4

3

503

5

305

2

307

32A

LEFT

2AMP

M

81

21

GND

Y

1

L1

10K

18V

H3

12B

10

25W

J14

K

VAC

N.F.

C

D1B

214

8

218

275B

10

223B

223A

CONTROL

220

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

MAR97

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