Operation, Charger mode, Page 64 – Xantrex Technology SW Series User Manual

Page 72: Three stage charging process

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OPERATION

Page

64

2001 Xantrex Technology, Inc.

5916 - 195th Street N. E.
Arlington, WA 98223

Telephone: 360/435-8826

Fax: 360/435-2229

www.traceengineering.com

SW Series Inverter/Charger

Part No. 2031-5

Rev. C: February 2001

CHARGER MODE

IN BRIEF

When AC power is available, the inverter can operate as a very powerful battery charger with low current
distortion. Power is drawn over the full AC cycle. This improves the performance with low AC input voltage
or with small generators.

The SW Series Inverter/Charger includes the ability to automatically “back-off” the battery charger to
prevent overloading a generator or tripping a circuit breaker when other AC loads are being operated
through the inverter. This improves system reliability and allows greater use of the power available. The
charger will also be turned off if the AC voltage drops to an adjustable lower limit VAC setting.

THREE STAGE CHARGING PROCESS

The charging cycle uses three stages. During the initial "Bulk Charge" stage, the inverter charges at
maximum rate allowed by the SET MAX CHARGE AMPS AC setting. This causes the battery voltage to
rise over time. After the battery voltage nears the SET BULK VOLTS DC setting, the charger starts the
second or “Absorption” stage. During this phase, the charge rate is gradually reduced while the battery
voltage is held near the bulk voltage setting. This ensures that the battery is fully charged. The final "Float"
stage is initiated when the battery has been held near the SET BULK VOLTS DC setting for the
adjustable ABSORPTION TIME period setting. At this point, the battery voltage is allowed to fall to the
FLOAT VOLTS DC voltage setting, where it is maintained until another bulk charge cycle is initiated. This
reduces gassing of the battery and keeps it fully charged. A new three-stage charge cycle is initiated after
an AC source is reapplied to the AC HOT input terminals, or daily if the BULK CHARGER TRIGGER
TIMER
(15) is enabled and if AC power is available continuously.

Figure 21, Three-Stage Battery Charging

AC SOURCE

CHARGER

BATTERY

AC

DC

If a generator was started automatically by the

inverter to charge the battery, it will be shut off when

the charger reaches the float stage after the

bulk/absorption period. (GENERATOR must be in

AUTO mode)

Bulk Stage

Absorption Stage

Float Stage

DC Voltage

AC Current

Constant Current

Reduced Current

Reduced Current

Bulk Volts Setting

Float Volts Setting

Time

Max Charge Amps

Setting

Absorption Time

Charging

Started

Increased Voltage

Constant Voltage

Reduced Voltage

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