English – Milwaukee DG 7 E User Manual

Page 4

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7

6

DG 7 E

...........................600 W

...........................315 W

............... 3000-7000 min

-1

.............................45 mm

............................6/8 mm

............................1,1 kg

.............................85 dB (A)

.............................96 dB (A)

........................ < 2,5 m/s

2

............................1,5 m/s

2

ENGLISH

TECHNICAL DATA

Rated input ...................................................................................

Output ...........................................................................................

No-load speed ..............................................................................

Chuck neck diameter ....................................................................

Collet diameter .............................................................................

Weight according EPTA-Procedure 01/2003 ................................

Noise/Vibration Information

Measured values determined according to EN 60745.

Typically, the A-weighted noise levels of the tool are:

Sound pressure level (K = 3 dB(A)) .......................................

Sound power level (K = 3 dB(A)) ............................................

Wear ear protection!
Total vibration values (vector sum in the three axes)

determined according to EN 60745:

Surface grinding: vibration emission value a

h

.........................

Uncertainty K = ........................................................................

WARNING! Read all safety warnings and all

instructions, including those given in the accompanying

brochure. Failure to follow the warnings and instructions may

result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

SAFETY INSTRUCTIONS

Safety Warnings Common for Grinding:

a) This power tool is intended to function as a grinder.

Read all safety warnings, instructions, illustrations and

specifications provided with this power tool. Failure to

follow all instructions listed below may result in electric shock,

fire and/or serious injury.

b) This electric tool is not suitable for wire brushing,

cut-off, sanding and polishing. Using the electric tool for

purposes other than those for which it is designed may cause

dangers and injuries.

c) Do not use accessories which are not specifically

designed and recommended by the tool manufacturer. Just

because the accessory can be attached to your power tool, it

does not assure safe operation.

d) The rated speed of the accessory must be at least equal

to the maximum speed marked on the power tool.

Accessories running faster than their rated speed can break

and fly apart.

e) The outside diameter and the thickness of your

accessory must be within the capacity rating of your

power tool. Incorrectly sized accessories cannot be

adequately guarded or controlled.

f) The arbour size of wheels, flanges, backing pads or any

other accessory must properly fit the spindle of the power

tool. Accessories with arbour holes that do not match the

mounting hardware of the power tool will run out of balance,

vibrate excessively and may cause loss of control.

g) Do not use a damaged accessory. Before each use

inspect the accessory such as abrasive wheels for chips

and cracks, backing pad for cracks, tear or excess wear,

wire brush for loose or cracked wires. If power tool or

accessory is dropped, inspect for damage or install an

undamaged accessory. After inspecting and installing an

accessory, position yourself and bystanders away from the

plane of the rotating accessory and run the power tool at

maximum no-load speed for one minute. Damaged

accessories will normally break apart during this test time.

h) Wear personal protective equipment. Depending on

application, use face shield, safety goggles or safety

glasses. As appropriate, wear dust mask, hearing

protectors, gloves and shop apron capable of stopping

small abrasive or workpiece fragments. The eye protection

must be capable of stopping flying debris generated by various

operations. The dust mask or respirator must be capable of

filtrating particles generated by your operation. Prolonged

exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work area.

Anyone entering the work area must wear personal

protective equipment. Fragments of workpiece or of a broken

accessory may fly away and cause injury beyond immediate

area of operation.

j) Hold power tool by insulated gripping surfaces only,

when performing an operation where the cutting accessory

may contact hidden wiring or its own cord. Cutting

accessory contacting a „live“ wire may make exposed metal

parts of the power tool „live“ and shock the operator.

k) Position the cord clear of the spinning accessory. If you

lose control, the cord may be cut or snagged and your hand or

arm may be pulled into the spinning accessory.

l) Never lay the power tool down until the accessory has

come to a complete stop. The spinning accessory may grab

the surface and pull the power tool out of your control.

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in

EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different

applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the

exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is

running but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the

accessories, keep the hands warm, organisation of work patterns.

m) Do not run the power tool while carrying it at your side.

Accidental contact with the spinning accessory could snag your

clothing, pulling the accessory into your body.

n) Regularly clean the power tool’s air vents. The motor’s

fan will draw the dust inside the housing and excessive

accumulation of powdered metal may cause electrical hazards.

o) Do not operate the power tool near flammable materials.

Sparks could ignite these materials.

p) Do not use accessories that require liquid coolants.

Using water or other liquid coolants may result in electrocution

or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating

wheel, backing pad, brush or any other accessory. Pinching or

snagging causes rapid stalling of the rotating accessory which

in turn causes the uncontrolled power tool to be forced in the

direction opposite of the accessory’s rotation at the point of the

binding.

For example, if an abrasive wheel is snagged or pinched by the

workpiece, the edge of the wheel that is entering into the pinch

point can dig into the surface of the material causing the wheel

to climb out or kick out. The wheel may either jump toward or

away from the operator, depending on direction of the wheel’s

movement at the point of pinching. Abrasive wheels may also

break under these conditions.

Kickback is the result of power tool misuse and/or incorrect

operating procedures or conditions and can be avoided by

taking proper precautions as given below.

a) Maintain a firm grip on the power tool and position your

body and arm to allow you to resist kickback forces.

Always use auxiliary handle, if provided, for maximum

control over kickback or torque reaction during start-up.

The operator can control torque reactions or kickback forces, if

proper precautions are taken.

b) Never place your hand near the rotating accessory.

Accessory may kickback over your hand.

c) Do not position your body in the area where power tool

will move if kickback occurs. Kickback will propel the tool in

direction opposite to the wheel’s movement at the point of

snagging.

d) Use special care when working corners, sharp edges

etc. Avoid bouncing and snagging the accessory. Corners,

sharp edges or bouncing have a tendency to snag the rotating

accessory and cause loss of control or kickback.

e) Do not attach a saw chain, woodcarving blade or

toothed saw blade. Such blades create frequent kickback and

loss of control.

Safety Warnings Specific for Grinding:

a) Use only wheel types that are recommended for your

power tool and the specific guard designed for the

selected wheel. Wheels for which the power tool was not

designed cannot be adequately guarded and are unsafe.

b) Wheels must be used only for recommended

applications.

c) Always use undamaged wheel flanges that are of correct

size and shape for your selected wheel. Proper wheel

flanges support the wheel thus reducing the possibility of wheel

breakage. Flanges for cut-off wheels may be different from

grinding wheel flanges.

d) Do not use worn down wheels from larger power tools.

Wheel intended for larger power tool is not suitable for the

higher speed of a smaller tool and may burst.

Appliances used at many different locations including open air

should be connected via a residual current device of 30 mA or

less.

Always wear goggles when using the machine. It is

recommended to wear gloves, sturdy non slipping shoes and

apron.

Always disconnect the plug from the socket before carrying out

any work on the machine.

Only plug-in when machine is switched off.

Keep mains lead clear from working range of the machine.

Always lead the cable away behind you.

After switching off, the machine will not be idle immediately.

(After-running of the work spindle.) Allow the machine to come

to a stop before putting down.

Never reach into the danger area of the plane when it is

running.

Only use tools whose permitted speed is at least as high as the

highest no-load speed of the machine.

Check grinding tools before use. The grinding tool must be

properly mounted and turn freely. Perform a test run for at least

30 seconds without load. Do not use damaged, out of round or

vibrating grinding tools.

When grinding metal, flying sparks are produced. Take care

that no persons are endangered. Because of the danger of fire,

no combustible materials should be located in the vicinity

(spark flight zone). Do not use dust extraction.

Due care should be taken that no sparks or sanding dust flying

from the workpiece come into contact with you.

The adjusting nut must be tightened before starting to work with

the machine.

Under the effect of extreme electromagnetic interferences from

the outside, temporary variations in the speed of rotation could

arise in particular cases.

Always use and store the grinding disks according to the

manufacturer‘s instructions.

The workpiece must be fixed if it is not heavy enough to be

steady. Never lead the workpiece to the grinding disk with your

hand.

Make sure that the grinding tool is installed in accordance with

the manufacturer‘s instructions.

The size of the grinding tool must be suitable for the grinder.

For dusty operations, the machine‘s ventilation slits must be

kept clear. If necessary, switch off the power to the machine

and remove the dust. Use a non-metallic object for this, taking

care not to damage any of the inner parts.

SPECIFIED CONDITIONS OF USE

Straight grinders are suited for grinding metal, plastic, or similar

materials, especially in hard accessible corners and places.

Do not use this product in any other way as stated for normal

use.

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in

conformity with the following standards or standardized

documents:

EN 60745-1:2009 + A11:2010

EN 60745-2-3:2011

EN 55014-1:2006 + A1:2009 + A2:2011

EN 55014-2:1997 + A1:2001 + A2:2008EN EN 61000-3-2:2006

+ A1:2009 + A2:2009

EN 61000-3-3:2008

in accordance with the regulations

2011/65/EU (RoHs)

2006/42/EC

2004/108/EC

Winnenden, 2012-11-12

Rainer Kumpf

Director Product Development

Authorized to compile the technical file

ENGLISH

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