Spicer Single Drive Axles Service Manual: Single Reduction & Single Reduction with Differential Lock User Manual

Page 3

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Table of Contents

Ta

ble of Contents

Table of Contents

Table of Contents - Visual ............................................ 1
Introduction ................................................................ 2
Model Identification .................................................... 3
Ring Gear and Pinion .................................................. 4
Failure Analysis ........................................................... 5
Prepare the Parts for Inspection ................................. 6
Inspection ................................................................... 7
Differential Carrier Assembly - Exploded View ............ 8
Remove Differential Carrier ......................................... 9
Install Differential Carrier .......................................... 10
Disassemble Carrier Assembly - (Rear Axles) ........... 11
Rear Axle Pinion Assembly - Exploded View ............. 13
Remove Pinion Assembly ......................................... 14
Disassemble and Overhaul Drive Pinion .................... 15
Replace Pinion Bearing Cage Cups ........................... 17
Adjust Pinion Bearing Preload - (Trial Buildup) ......... 18
Adjust Pinion Bearing Preload - (Final Buildup) ........ 20
Install Drive Pinion Assembly .................................... 24
Install Pinion Oil Seal and Yoke ................................. 25
Wheel differential - Exploded View ............................. 26
Remove Wheel Differential - (All Standard Models) .. 27
Disassemble, Overhaul and Assemble
Wheel Differential ...................................................... 28
Overhaul and Assemble Wheel Differential ................ 29
Measure and Adjust Carrier Assembly ...................... 31
Change Backlash Setting ........................................... 32

Adjust Ring and Pinion Tooth Contact Pattern ...........33
Adjust Pinion Position ...............................................34
Differential Lock Shifting Parts - Exploded View ........35
Wheel Differential Locking Axles ...............................36
Install and Adjust Differential Lock - Type 1 Axles .....37
Shift Fork Adjustment - Type 1 Axles .........................39
Install and Adjust Differential Lock - Type 2 Axles .....40
Install and Adjust Wheel Differential Lock .................42
Install New Axle Housing Breather -

(Metal and Plastic) .............................................44

Axle Housing - Exploded View ...................................45
Inter-Axle Speed Sensor Parts - Exploded View ........46
Disassemble and Overhaul Inter-Axle Speed Sensor .47
Install Inter-Axle Speed Sensor .................................48
Wheel End Seal Parts - Exploded View ......................49
Remove and Overhaul Wheel End Seal ......................50
Adjust Wheel Bearing ................................................51
Verify Wheel End-play Procedure ..............................53
Lubricate Information .................................................54
Proper Vehicle Towing ...............................................55
Operate Wheel Differential Assembly .........................56
Wheel Differential Lock ..............................................57
Wheel Differential Lock Operation .............................58
Rear Drive Axle Parts - Exploded View .......................59
Inter-Axle Speed Sensor Parts - Exploded View .. 60-61

Housing and Output Shaft Assembly Parts - Exploded
View ..........................................................................62
Fastener Torque Specifications ............................ 63-65

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