Cable installation – GE Industrial Solutions Cable Operator Mechanisms for Thermal-Magnetic E150 and Spectra SE150, SF250, and SG600 MCCBs User Manual

Page 5

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Figure 7. Cable Installation

Cable Installation

WARNING:

Danger of electrical shock or injury. Turn

OFF power ahead of the device before accessory

installation.

DO NOT

remove circuit protective devices

until the power is turned OFF.

Use the following procedure to first install one end of the

operating cable to the operating handle, then the other

end to the breaker operating mechanism.
1. Slide a

7

/

16

-20 hex nut onto the end of the cable with

the #10-32 x

7

/

8

" thread. Install the nut onto the

threaded cable shank beyond the groove at the

middle of the shank. Install a

7

/

16

" lock washer onto

the hex nut. Screw the cable guide pin [30] onto the

same end of the cable all the way. Do not tighten.

2. Place the operating handle in the OFF position.

Position the cable behind the handle drive arm

linkage. Insert the groove of the cable (middle of the

cable shank threads) into the slot at the bottom of

the cable operator assembly. Tighten the

7

/

16

" hex

nut against the cable adapter assembly until it is

snug. Insert the cable guide pin [30] into the proper

mounting hole in the drive arm, as shown in Figure

7. Snap an E-ring [29] into the groove of the guide

pin [30].

3. Slide a

7

/

16

-20 hex nut over the cable end with the

#10-32 x 3" thread. Install the nut onto the threaded

cable shank beyond the groove at the middle of the

shank. Install a

7

/

16

" lock washer onto the hex nut.

Thread two #10-32 hex nuts approximately 2

3

/

4

onto the threaded end of the cable. Rotate the pivot

bracket into position, as shown in Figure 7, and

insert the end of the cable through the pivot bracket.

Insert the groove of the cable into the slot on the

base plate. Tighten the

7

/

16

-20 hex nut against the

base plate flange until snug. With the breaker in the

OFF position, move the #10-32 hex nut up on the

cable shaft against the pivot bracket. Note the

position of the pivot bracket in Figure 7.

4. Verify that the power to the circuit breaker has been

turned off. Move the operating handle on the circuit

breaker to the ON position. Place the spring [31]

over the cable end. Thread the spring retainer [32]

onto the end of the cable and tighten to the installed

height of 1

7

/

16

".

Do not overtighten the retainer.

5. Move the operating handle ON and then OFF. If the

breaker does not turn ON, then, with the handle in

the OFF position, adjust the #10-32 hex nut toward

the pivot bracket until the breaker turns ON.

6. Trip the circuit breaker by pushing the TRIP button.

Move the operating handle to the OFF/RESET

position, then to ON. If the breaker resets, set the

spring retainer to the installed height of 1

7

/

16

". Lock

both #10-32 hex nuts against the pivot bracket.

7. If the breaker does not reset, back off the #10-32 hex

nuts, tighten the spring retainer, and repeat steps 5,

6, and 7.

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