Synergy 8024-30/8024-40 - JK Synergy Stage 4 Long Arm System - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
8024 / 8044 JEEP JK SYNERGY STAGE 4
SUSPENSION SYSTEM
Version 3
GENERAL NOTES:
• These instructions are also available on our website; www.synergymfg.com.
Check the website before you begin for any updated instructions and additional
photos for your reference.
• The installation of this suspension kit requires some major cutting, grinding and
drilling. Many of the major suspension brackets on the frame will need to be cut
off and ground smooth. A plasma cutter or oxy-acetylene torch works best but
you can also use a grinder with a cut off wheel.
• Installation requires trimming of the rear track bar bracket and shock brackets
with either a grinder with a cut off wheel or sawzall.
• You will need basic hand tools, a drill with 3/8” and 1/2”, and 9/16” drill bits, a
grinder with cut off wheel or sawzall, floor jack or automobile lift, and two sturdy
jack stands to complete this installation.
• A list of additional components that can be added to this kit are available on our
website. These components can be purchased and installed at a later date. Each
component has instructions for installation.
• Removal of the fuel tank is required for removal of the passenger rear lower
control arm bracket and to access the rear control arm bracket nut tab.
• For Non-Rubicon models, we recommend installation of 8077 - JK Front Sway
Bar Quick Disconnect Kit for removal of front sway bar links to increase
suspension articulation while off road.
• The stock tires and wheels will not fit once the suspension system is installed due
to the draglink tie rod end and rear sway bar link interference. Wheels with less
offset or wheel spacers must be used.
• We recommend that you upgrade to conventional double cardon CV style drive
shafts during or soon after the suspension installation. The large diameter front
drive shaft will rub on the automatic transmission pan and the CV boots will tear
prematurely due to the increased operating angle caused by the suspension lift,
especially 2 door rear drive shafts and 2 or 4 door front drive shafts.
1. Unpack the suspension components from boxes, verify that all parts are intact and in
good condition.
Synergy Stage 4 Parts List
8030 - Rear Control Arm Frame Brackets (Pair)
8031 - Front Control Arm Frame Brackets (Pair)
8033 - Front Lower Control Arms (Pair)
8035 - Front Upper Control Arms (Pair)
8036 - Rear Lower Control Arms (Pair)
8038 – Rear Upper Control Arms (Pair)
8063-XX - Front Coil Springs (Pair)