Synergy 8024-30/8024-40 - JK Synergy Stage 4 Long Arm System - Manual (Page 13)

Figure 11-3
12. INSTALL BUMPSTOP SPACERS AND COIL SPRINGS
a) Locate and center punch the center of the bumpstops strike pad on the axle coil
spring mounts. Drill a 3/8” hole.
b) Put the bump stop bolt though the bump stop and slide the bump stop into the
bottom of the coil spring.
c) Install the coil spring while holding the bump stop inside the coil. When the coil
is in place, align the bump stop bolt with the hole that was drilled. Install the
bump stop bolt through the hole and the 3/8” serrated nut onto the bump stop bolt.
Hand tighten the nut and then use a 5/16” allen wrench through the coil spring to
tighten the bump stop bolt.
13. INSTALL SHOCKS
a) Install the shocks using the stock lower mounting nut/bolt. Use the new stem
bushings, washers and nuts.
b) Tighten the lower bolts to 56 ft-lbs
c) Install the thicker of the two upper stem bushing nuts and tighten until the bushing
begins to bulge out. Install and tighten the jam nut.