Section 3. service - electric powered boom lifts, 1 description, 2 installation – JLG LSS Boom User Manual

Page 41: Section 3 - service - electric powered boom lifts, Description -1, Installation -1

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SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS

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– JLG Lift –

3-1

SECTION 3. SERVICE - ELECTRIC POWERED BOOM LIFTS

This section is for servicing E300 Series, E/M400 Series,
E/M450 Series, & E/M600 Series Boom Lifts

3.1 DESCRIPTION

The system consists of the LSS Module, four Shear Beam
Load Cells (sensors), Wire Harness, and various brackets
and fasteners. The LSS Module is mounted in the platform
on a bracket beneath the console box (above the rotator).
The Shear Beam Load Cells mount between the platform
and the support structure in such a way that all support
force for the platform is applied through them (for mea-
surement). The four Shear Beam Load Cells plug directly
into the LSS Module. The Wire Harness connects the LSS
Module to the Host Control System.

3.2 INSTALLATION

1. Loosen the Fasteners that secure the Platform to the

Support Structure. Maneuver the platform above a
pair of saw-horses or other adequate supporting
device capable of supporting up to 350lbs.(160 kg).
Position the platform to a comfortable height.
Loosen but do not remove the four 1/2 inch Shank
(3/4 inch Head) Hex Bolts that secure the platform to
the support.

2. Separate the Platform and Support Structure. Gen-

tly lower the platform onto the saw-horses or sup-
porting device (from Ground Control). Remove the
fasteners that secure the platform to the support
structure and discard the fasteners (new fasteners
must be used for installation since all are torqued to
specification).

3. Mount the Shear Beam Load Cells to the Support

Structure. Carefully examine the detail on Figure 3-
2., Load Sensing System Installation (Sheet 2 of 2)
that shows how the components are placed onto the
platform support structure. Place one of the Shear
Beam Load Cells on top of the support structure
with the Orientation Arrow pointing downward
(groove near the single mounting hole upward).

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