Enerpac CLS-Series User Manual

Page 3

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8.1 TRoubLESHooTIng

1. Cylinder does not

advance, advances

slowly or in spurts.

problem

a. oil level in pump reservoir is low.

B. Release valve open.

C. loose hydraulic coupler.

d. air trapped in system.

E. Cylinder plunger binding.

possible

cause

a. add oil to pump.

B. Close pump release valve.

C. Check that all couplers are fully tightened.

d. Remove air (see paragraph 5).

E. Check for damage to cylinder. have

cylinder serviced by an authorized Enerpac

service center.

2. Cylinder

advances, but does

not hold pressure.

a. leaking oil connection.

B. leaking seals.

C. Internal leakage in pump.

a. Check that all connections are tightened.

B. locate leak(s) and have equipment

serviced by an Enerpac service center.

C. have pump serviced by an authorized

Enerpac service center.

3. Cylinder does not

retract, retracts part

way or retracts more

slowly than normal.

a. Release valve closed.

B. pump reservoir overfilled.

C. loose hydraulic coupler.

d. air trapped in system.

E. oil flow to cylinder blocked.

F. hose internal diameter too narrow.

G. no load on a load return cylinder.

a. open pump release valve.

B. drain oil level to full mark.

C. Check that coupler(s) are fully tightened.

d. Remove air (see paragraph 5).

E. Check that coupler(s) are correctly

connected, fully tightened and valving is

functioning properly.

F. use a larger diameter hose.

G. Cll and ClS cylinders are load return.

apply load force to completely retract the

cylinder.

solution

5.2 air removal

advance and retract the cylinder several times

avoiding pressure build-up. air removal is complete

when the cylinder motion is smooth.

6.0 appLICaTIonS

Cll, ClR and ClS cylinders can be used in

applications such as offshore jacking and lowering,

module weighing, skidding, lifting, positioning,

supporting, foundation, construction, shipbuilding,

repair, transfer systems and civil engineering.

7.0 maInTEnanCE and SERvICE

Maintenance is required when wear or leakage is

noticed. periodically inspect all components to detect

any problem requiring service and maintenance.

Enerpac offers ready-to-use spare parts kits for

repair and/or replacements. Contact Enerpac.

ImpoRTanT: hydraulic equipment must

only be serviced by a qualified hydraulic

technician. For repair service, contact the

authorized Enerpac Service Center in

your area.

• periodically inspect all components to detect

any problem requiring maintenance and service.

Replace damaged parts immediately.

• do not exceed oil temperature above 60˚C [140˚F].

• Keep all hydraulic components clean.

• periodically check the hydraulic system for loose

connections and leaks.

• Change hydraulic oil in your system as

recommended in the pump instruction sheet.

8.0 TRoubLESHooTIng

The trouble-shooting table 8.1 is intended to be used

as an aid in determining if a problem exists.

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