MacDon M205 Operators Manual User Manual
M205 self-propelled windrower
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Table of contents
Document Outline
- toc
- California Proposition 65 Warning
- Declaration of Conformity
- Whole Body and Hand-Arm Vibration Levels
- Noise Levels
- Introduction
- List of Revisions
- Serial Number
- 1Safety
- 2Description
- 3Operator’s Station
- 3.1Operator Console
- 3.2Operator Presence System
- 3.3Operator’s Seat Adjustments
- 3.4Training Seat
- 3.5Seat Belts
- 3.6Steering Column Adjustment
- 3.7Lighting
- 3.8Windshield Wipers
- 3.9Rear View Mirrors
- 3.10Cab Temperature
- 3.11Interior Lights
- 3.12Operator Amenities
- 3.13Radio
- 3.14Horn
- 3.15Engine Controls and Gauges
- 3.16Windrower Controls
- 3.17Header Controls
- 3.18Cab Display Module (CDM)
- 3.18.1Engine and Windrower Functions
- 3.18.2Header Functions
- 3.18.3Operating Screens
- Ignition ON, Engine Not Running
- Engine-Forward, Engine Running
- Cab-Forward, Engine Running, Header Disengaged
- Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch OFF
- Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch ON
- Cab-Forward, Engine Running, Header Engaged, Rotary Header Installed
- Miscellaneous Operational Information
- 3.18.4Cab Display Module (CDM) Warning/Alarms
- 3.18.5Cab Display Module (CDM) Programming
- 3.18.6Cab Display Options
- 3.18.7Calibrating the Header Sensors
- 3.18.8Programming the Windrower
- Setting the Knife Overload Speed
- Setting the Rotary Disc Overload Speed
- Setting the Header Knife Speed
- Setting the Hydraulic Overload Pressure
- Setting the Header Index Mode
- Setting the Return to Cut Mode
- Setting the Header Cut Width
- Activating the Double Windrower Attachment (DWA)
- Setting the Auto Raise Height
- Displaying Reel Speed
- Setting the Windrower’s Tire Size
- Setting the Engine Intermediate Speed Control (ISC) RPM
- 3.18.9Activating Cab Display Lock Outs
- Activating Knife Speed Control Lock Out
- Activating Rotary Disc Speed Control Lock Out
- Activating the Header Float Control Lock Out
- Activating the Draper Speed Control Lock Out
- Activating the Auger Speed Control Lock Out
- Activating the Reel Speed Control Lock Out
- Activating the Reel Fore-Aft Control Lock Out
- Activating the Header Tilt Control Lock Out
- 3.18.10Displaying Activated Cab Display Lock Outs
- 3.18.11Troubleshooting Windrower Problems
- 3.18.12Troubleshooting Header Problems
- Testing the Header Up/Down Function using the Cab Display Module€(CDM)
- Testing the Reel Up/Down Function using the Cab Display Module€(CDM)
- Testing the Header Tilt Function using the Cab Display Module (CDM)
- Testing the Reel Fore and Aft Function using the Cab Display Module€(CDM)
- Activating the Hydraulic Purge using the Cab Display Module€(CDM)
- Testing the Knife Drive Circuit using the Cab Display Module (CDM)
- Testing the Draper Drive Circuit using the Cab Display Module (CDM)
- Testing the Reel Drive Circuit using the Cab Display Module (CDM)
- Testing the Rotary Disc Drive Circuit using the Cab Display Module€(CDM)
- Testing the Double Windrower Attachment (DWA) Drive using the Cab Display Module€(CDM)
- 3.18.13Engine Error Codes
- 3.18.14Cab Display Module (CDM) and Windrower Control Module (WCM) Fault Codes
- 4Operation
- 4.1Owner/Operator Responsibilities
- 4.2Symbol Definitions
- 4.3Operating the Windrower
- 4.4Operating with a Header
- 4.5Attaching and Detaching Headers
- 4.6Operating with a D-Series Header
- 4.7Operating with an A-Series Header
- 4.8Operating with an R-Series Header
- 5Maintenance and Servicing
- 5.1Preparation For Servicing
- 5.2Torque Specifications
- 5.2.1SAE Bolt Torque Specifications
- 5.2.2Metric Bolt Specifications
- 5.2.3Metric Bolt Specifications Bolting into Cast Aluminum
- 5.2.4Flare-Type Hydraulic Fittings
- 5.2.5O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
- 5.2.6O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
- 5.2.7O-Ring Face Seal (ORFS) Hydraulic Fittings
- 5.3Maintenance Specifications
- 5.4Engine Compartment Hood
- 5.5Maintenance Platforms
- 5.6Windrower Lubrication
- 5.7Operator’s Station
- 5.7.1Seat Belts
- 5.7.2Safety Systems
- 5.7.3Ground Speed Lever (GSL) Adjustments
- 5.7.4Steering Adjustments
- 5.7.5Park Brake
- 5.7.6Heating, Ventilating, and Air Conditioning (HVAC) System
- 5.7.7Engine
- General Engine Inspection
- Turning Engine Manually
- Engine Oil
- Air Intake System
- Fuel System
- Removing and Installing Fuel Tank Vent Filter
- Maintaining Fuel Filters
- Removing Primary Fuel Filter
- Installing Primary Fuel Filter
- Removing Secondary Fuel Filter
- Installing Secondary Fuel Filter
- Draining Fuel Tank
- Fuel/Water Separator
- Removing Water from Fuel System
- System Priming
- Priming Fuel System
- Engine Cooling System
- Inspecting Radiator Cap
- Checking Engine Coolant Strength
- Checking Coolant Level
- Changing Coolant
- Draining Coolant
- Adding Coolant
- Maintaining Engine Cooling Box
- Opening Cooler Box Screen
- Charge Air Cooling
- Cleaning Screens and Coolers
- Cleaning Cooler Box Components
- Adjusting Screen Cleaner Duct to Screen Clearance
- Closing Cooler Box Screen
- Gearbox
- Exhaust System
- Belts
- Engine Speed
- 5.7.8Electrical System
- Preventing Electrical System Damage
- Battery
- Headlights: Engine-Forward
- Field Lights: Cab-Forward
- Flood Lights: Forward
- HID Auxiliary Lighting (Optional - MD #B5596)
- Flood Lights: Rear
- Replacing Bulbs in Red and Amber Lights
- Replacing Red Tail Lights (if installed)
- Replacing the Bulbs in Beacon Lights (if installed)
- Replacing a Console Gauge Light
- Replacing the Cabin Dome Light
- Replacing the Ambient Light Fixture
- Turn Signal Indicators
- Accessing Circuit Breakers and Fuses
- 5.7.9Hydraulic System
- 5.7.10Wheels and Tires
- Drive Wheel
- Caster Wheel
- Inflating Caster Tire
- Tightening Caster Wheel Nuts
- Servicing Caster Wheels
- Raising Caster Wheel (Formed and Forked)
- Lowering Caster Wheel (Formed and Forked)
- Removing Forked Caster Wheel
- Installing Forked Caster Wheel
- Removing Formed Caster Wheel
- Installing Formed Caster Wheel
- Tightening Caster Wheel Anti-Shimmy Dampeners
- Ballast Requirements
- 5.7.11Maintenance Schedule
- 6Troubleshooting
- 7Options and Attachments
- 7.1Available Options and Attachments
- 7.1.1AM/FM Radio
- 7.1.2Automated Steering Systems
- 7.1.3Booster Spring Kit (External)
- 7.1.4Booster Spring Kit (Internal)
- 7.1.5Draper Header Case Drain Kit
- 7.1.6Completion Kit for Auger and Draper Header Drives
- 7.1.7Completion Kit for Auger Header Drive and Conditioner Reverser
- 7.1.8Completion Kit for Draper Header Reel Drive
- 7.1.9Double Windrow Attachment (DWA)
- 7.1.10Engine Block Heater
- 7.1.11Engine Fan Air Baffle
- 7.1.12HID Auxiliary Lighting
- 7.1.13Light Header Flotation
- 7.1.14Lighting and Marking for Cab-Forward Road Travel
- 7.1.15Pre-Cleaner and Radiator/Charge Air Cooler Sweeps
- 7.1.16Pressure Sensor
- 7.1.17Quick Coupler Kit
- 7.1.18Reversible Fan
- 7.1.19Self-Aligning Center-Link
- 7.1.20Swath Roller
- 7.1.21Towing Harness
- 7.1.22Warning Beacons
- 7.1.23Weight Box
- 7.1.24Windshield Shades
- 7.1Available Options and Attachments
- 8Engine Error Codes
- 9Cab Display Module (CDM) Error Codes
- tables
- Table 2.1 Drive Tires
- Table 2.2 Caster Tires
- Table 4.1 Maximum Weight
- Table 4.2 Knife Speed Table
- Table 5.1 SAE Grade 5 Bolt and Grade 5 Free Spinning€Nut
- Table 5.2 SAE Grade 5 Bolt and Grade 5 Distorted Thread Nut
- Table 5.3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut
- Table 5.4 SAE Grade 8 Bolt and Grade 8 Free SpinningNut
- Table 5.5 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
- Table 5.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
- Table 5.7 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
- Table 5.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
- Table 5.9 Metric Bolt Bolting into Cast Aluminum
- Table 5.10 Flare-Type Hydraulic Tube Fittings
- Table 5.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
- Table 5.12 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
- Table 5.13 O-Ring Face Seal (ORFS) Hydraulic Fittings
- Table 5.14 Fuel Specification
- Table 5.15 System Capacities
- Table 5.16 M205 Filter Part Numbers
- Table 5.17 Voltage Chart
- Table 5.18 Battery Specification
- Table 5.19 Relief Valve and Overload Settings
- Table 5.20 Drive Wheel Tire Options
- Table 5.21 Caster Tire Options
- Table 5.22 Fluid Capacity and Ballast Weight
- Table 5.23 Recommended Ballast Weight