Wilson Manifolds 462259 5.9 Dodge/Cummins Performance Kit - Manual (Page 2)

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Read Complete Instructions Before You Begin!!!
Please read these instructions carefully. This kit will eliminate the Grid Heater; the Grid
Heater Can Not be used with the Thrasher Elbow & Base Plate. To complete this installation,
the fuel system of your vehicle will be opened to the elements. Please exercise caution
whenever the fuel system is exposed to the elements. Try to keep your work area clean and
free of contaminates such as dirt and sand which can damage your fuel injection system. Below
is a check list of steps to do before you begin your installation. Installation time should be about
two (2) hours for most persons with basic mechanical skills. Below is a checklist before you
begin:
 Make sure your truck is parked on level ground with the emergency brake
engaged
 Disconnect “Both” Negative Battery terminals
What is Included with this kit:
1. Wilson Manifolds Thrasher Cast Elbow
2. Wilson Billet Base Plate
3. Installation Hardware
The installation hardware included with this kit is as follows. Please check the item list and verify
that all your hardware has been shipped with your manifold:
1. One (1) Viton Manifold Gasket for Elbow
2. Two (2) 8mm x 1.25 x 55mm Studs
3. Two (2) 8mm x 1.25 12 point Nuts
4. Two (2) 8mm x 1.25 x 35mm Allen bolt (6mm head)
5. One (1) 8mm x 1.25 x 10mm Allen bolt (6mm head)
6. One (1) 8mm x 1.25 x 25mm Allen bolt (6mm head)
7. One (1) #2 Injection Line Bracket
The following is a list of tools you will need for the installation:
 10mm deep socket
 10mm box end wrench with 12pt end
 11mm or 7/16” socket
 8mm socket or box end wrench
 3/8 ratchet
 3” or 6” extension for 3/8 in ratchet
 ¾” or 19mm wrench
 6mm allen key socket
 T-15 torx bit or driver
Optional: Blue Loc-Tite