Lifetime expectancy and mtbf, Functional diagram, L2 l3 l1 – Rockwell Automation 1606-XLS960F-3 Power Supply Reference Manual User Manual

Page 12

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All parameters are specified at 24V, 2.5A, 230Vac input, 25ªC ambient and after a 5 minutes run-in time unless noted otherwise.

12

Rockwell Automation Publication 1606-RM032A-EN-P — April 2014

Bulletin 1606 Switched Mode Power Supplies

13. Lifetime Expectancy and MTBF

3AC

400V

3AC 480V

Calculated lifetime expectancy

*)

314

000h

*)

294

000h

*)

at 48V, 10A and 25°C

111 000h

104 000h

at 48V, 10A and 40°C

179

000h

*)

174

000h

*)

at 48V, 20A and 25°C

63 000h

62 000h

at 48V, 20A and 40°C

MTBF

**)

SN 29500, IEC 61709

375 000h

369 000h

at 48V, 20A and 40°C

685 000h

678 000h

at 48V, 20A and 25°C

MTBF

**)

MIL HDBK 217F

158 000h

157 000h

at 48V, 20A and 40°C; Ground Benign GB40

211 000h

210 000h

at 48V, 20A and 25°C; Ground Benign GB25

*) The calculated lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the

lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according
to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15
years (131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.

**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a

device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.

The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit
has been running for 50 000h or only for 100h.



14. Functional Diagram

Fig. 14-1 Functional diagram

+

+

-
-

V

OUT

DC-ok

Contact

Output

Over-

Voltage

Protection

PFC

Converter

Input Fuses
Input Filter
Input Rectifier
Inrush Limiter
Transient Filter

Output

Voltage

Regulator

Power

Converter

Output

Filter

DC ok

Relay

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature

Shut-

down

Overload

LED
DC-ok

LED

L2
L3

L1

Single /

Parallel

Shut-

down

Input

Shut-

down

13

14

15

16

Event Datalogger


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