Rockwell Automation 1608M MegaDySC User Manual, 800 Amp - 208V User Manual
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Table of contents
Document Outline
- Important User Information
- Additional Resources
- Chapter 1
- Chapter 2
- Installation
- System Components
- SR System Layout
- ER System Layout
- System Clearance
- Pre-Installation Configuration
- Preparing the SR System
- 1. Remove all tan-colored masking dots, blue-colored tape, and all plastic sheets.
- 2. Remove all eight plastic 13mm hole plugs in the right side of the switchboard cabinet.
- 3. Remove and save for later step: four (4) hex-head bolts with lock washer and flat washer in left side of MegaDySC cabinet. [tool required: 9/16- inch wrench or socket]
- Preparing the ER System for SBS layout
- 1. Remove all tan-colored masking dots, blue-colored tape, and all plastic sheets.
- 2. Remove all eight plastic 13mm hole plugs in the right side of the switchboard cabinet.
- 3. Remove and save for later step: four (4) hex-head bolts with lock washer and flat washer in left side of MegaDySC cabinet. [tool required: 9/16- inch wrench or socket]
- 4. Remove two (2) 75 mm electrical knock-outs (EKO) in the bottom-right side of MegaDySC cabinet. Refer to Figure 4 on page 12.
- 5. Remove the two (2) front-most 13mm plastic hole plugs in the right side of the MegaDySC cabinet. Leave the two rear-most hole plugs in place. Refer to Figure 4 on page 12.
- 6. Remove two (2) 63mm EKOs in bottom-left side of ER storage cabinet. Refer to Figure 5 on page 12.
- 7. Remove and save for later step: two (2) hex-head bolts with lock washer and flat washer in left side of ER storage cabinet. [tool required: 9/16-inch wrench or socket]. Refer to Figure 5 on page 12.
- 8. Remove tie plate from the top of the ER storage cabinet, discard the sheet of padding material, and replace the tie plate and screws—tie plate is not needed for the SBS layout.
- Preparing the ER System for BTB layout
- 1. Remove all tan-colored masking dots, blue-colored tape, and all plastic sheets.
- 2. Remove all eight (8) plastic 13 mm hole plugs in the right side of the switchboard cabinet.
- 3. Remove and save for later step: four (4) hex-head bolts with lock washer and flat washer in left side of MegaDySC cabinet. [tool required: 9/16- inch wrench or socket]
- 4. Remove two (2) electrical knock-outs (EKO) in the bottom-rear panel of MegaDySC cabinet.
- 5. Remove the cover plate from the bottom-rear of the ER storage cabinet. Save the cover and screws for possible later use—they are not needed for the BTB layout.
- Preparing the SR System
- System Mounting
- Electrical Interconnections
- Electrical Supply and Load Connections
- 1. Remove the CABLE ENTRY PLATE on the top of the switchboard (Refer to Figure 1, Figure 2, or Figure 3)
- 2. Open the two right side doors of the switchboard
- 3. Remove the dead front panel covering the circuit breakers (4 screws) (Refer to Figure 11). Remove the transparent shield
- MegaDySC System Installation Connections Checklist
- Installation
- Chapter 3
- Chapter 4
- Chapter 5
- Operation
- System Description
- MegaDySC Operation
- Automatic Bypass Switchboard Operation
- Automatic Bypass Switchboard Operating Instructions
- Automatic System
- Manual Transfer to Maintenance Bypass
- Manual Transfer to MegaDySC
- 1. Confirm green “READY TO CLOSE CBI” lamp is on.
- 2. Manually close breaker CBI.
- 3. Confirm that the MegaDySC touchscreen is lit, is green and displays “OK” in the upper left corner.
- 4. Manually close breaker CBO.
- 5. Confirm that the screen on the MegaDySC displays “OK”.
- 6. Press red “OPEN CBB” push button.
- 7. The MegaDySC system is now providing power to the load.
- Transient Voltage Surge Suppressor (TVSS)
- Troubleshooting Notes
- Normal Mode
- Bypass Mode
- Test Mode
- Fault Protection
- Diagnostic Indicators
- 1. Open static switch (failure in static switch path)
- 2. Open main input fuse (F1-F2-F3-F4-F5-F6)
- 3. Overload of static switch (may cause over-current trip in CBI; see Specifications)
- 4. Over-temperature of static switch heatsink
- 5. Over temperature of MegaDySC cabinet ambient air
- 6. Open cabinet door
- Notes:
- Operation
- Chapter 6
- Chapter 7
- Chapter 8