6troubleshooting, 1 irregular temperature control, 2 heater element check – Trebor IQ Chemical Heater User Manual

Page 15

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MODEL IQ CHEMICAL HEATER OPERATION / MAINTENANCE MANUAL

PAGE 15

6

TROUBLESHOOTING

The following is an outline of routine troubleshooting techniques. For conditions
not covered in this section consult Trebor or a factory authorized representative.

6.1 IRREGULAR TEMPERATURE CONTROL

SYMPTOM

CAUSES

SOLUTIONS

Poor Temperature Control

Low liquid flow

Location of outlet

temperature sensor

Incorrect control settings

Increase flow.

Relocate outlet

temperature sensor
closer to heater outlet.

Adjust control settings or

scheme.

Heater Does Not Heat

Failed heater

Wiring short

Interlock alarm

Control system error

Check heater element per

Section 6.2.

Check heater wiring.

Address system alarms.

Evaluate controller.

6.2 HEATER ELEMENT CHECK

Lockout and Tagout power to the heater. Disconnect the heater power electrical
connections and measure the resistance between power wires or to the neutral
wire. Resistance should be less than the values listed in Table 6-1.

Heater Power

Power Wire to

Power Wire

Power Wire to

Neutral Wire

3-kW, 1Ø

<18

Ω

N/A

4-kW, 1Ø

<15

Ω

N/A

6-kW, 1Ø

<28

Ω

N/A

3-kW, 3Ø

<106

Ω

<53

Ω

4-kW, 3Ø

<82

Ω

<41

Ω

6-kW, 3Ø

<52

Ω

N/A

Table 6-1: Element Resistance Check

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