BoonDocker ARCTIC CAT: 800/1000 Turbo - Manual (Page 7)

BoonDocker – 2379 Heyrend Way Idaho Falls, Idaho 83402 – (208) 542-4411
website: www.boondockers.com - email: [email protected]
Revised 03-14-07 Page 7 of 18
IMPORTANT: Perform the following two tests after the Turbo and Control Box/Harness
installation have been completed to verify installation is correct:
1. Auxiliary Injector Test:
1. Start the sled, check for fuel leaks.
2. Using the Control Box, go to the ExV menu. The ExV screen should appear as shown below. The Fuel amount
should already be set to 40 and Btn is set to N2O.
Fuel ExV RPM Btn

040 OFF OFF N2O
3. Use a small piece of wire (like a paperclip) to jump between the two terminals on the N2O button plug (yellow and
tan wires). This should immediately add fuel through the auxiliary injectors. You should notice the engine load up
with fuel.
4. If the auxiliary injectors do not appear to be functioning, do not run the sled! Recheck all connections. If a
voltmeter is available, test the voltage across the capacitor: it should be around 7.5 to 10V DC at idle and 12-13V
when revved above 4000 rpm.
5. When finished, set the Fuel amount to the suggested value (see end of document).
2. Oil Pump Test:
1. Disconnect the top oil line from the turbo.
2. Hold the oil line over a container and start the sled.
3. Hold the sled rpms above 3000 for 10 seconds. A thin stream of oil should be observed flowing from the line.
4. If no oil is seen, verify that the voltage into the oil pump driver box is between 11 to 13V DC when the engine is
revved up.
VII. Control Box Menus
A. Intro Screen
When the box is first turned on (by the engine or battery), the Intro screen is displayed. Press any key to go to the main
menu. An example Intro screen display is shown below:
AC Turbo 700/800
vers:4A5dBDT
In the example shown above, this screen displays the following information:
AC Turbo
Sled model This box is designed for an Arctic Cat. Boxes for other sleds will have other
lettering. Note: Be sure the Control Box is for your model of sled!
4A5dBDT
Sofware Version This is the software version of the box. The box can be reprogrammed only by
sending the box back to Boondocker.