BoonDocker POLARIS: Non-turbo Control Box 2011-12 PRO RMK 800 - Manual (Page 2)

BoonDocker Performance – 2379 Heyrend Way, Idaho Falls, ID 83402 – 208-542-4411 / 877-522-7805
www.boondockers.com – email: [email protected] – fax: 208-524-7381
Revised 1-20-11 Copyright © 2011 Boondocker Page 2 of 17
II. Control Box Mounting Locations
The Control Box can be mounted under the hood, on the console, or on the handlebar riser using the supplied Velcro strips.
Before applying the adhesive strips, thoroughly clean each surface (rubbing alcohol works well). Be sure each surface is
room temperature or higher. Using a blow drier to warm up the surface and Velcro will improve adhesion.
If the box is mounted under the hood, keep the box away from excess heat (like the exhaust), and away from the ignition
coils.
Note: The Control Box is designed to be splash proof. Do not submerge or subject the box to high-pressure spray.
III. Installation of Fuel Injection Harness
There are two 10-pin connectors at the end of the black cable on the Control Box. One is for the EFI Harness and the other
is for the TPS wire or optional Nitrous Harness. These two connectors are keyed (male/female) so only the correct
connectors will mate. However, you must be careful to not cross the 6-pin connectors for fuel injectors (EFI Harness) with
the connectors for the crank position sensors. The EFI Harness is shown below.
Install the EFI Harness and TPS Wire as follows. Note: Use Dielectric Grease in all connectors to help prevent corrosion
on the terminals.
1. Locate the six-pin connector behind the center of the engine cylinders and just above the throttle bodies. This is the
sled’s EFI harness. Lift the latch to disconnect it.
2. Connect the Boondocker EFI harness between these two connectors.
3. Route the Boondocker EFI harness from this location upward to the white 10-pin connectors on the Fuel Control Box
pigtail and plug it in.
4. Connect the ring terminal on the black wire to a solid chassis ground. It is very important to have good electrical
contact. It must be attached in such a way that it cannot come loose.
5. If you did not purchase a Boondocker nitrous kit, plug the TPS Adapter into the other white 10-pin connector on the
Fuel Control Box pigtail.
6. If you purchased a Boondocker nitrous kit, follow the kit instructions to install the Nitrous Harness.
7. Refer to the instructions in the TPS wire kit to install the TPS wire. Plug it into the TPS Adapter or Nitrous Harness.
8. Double check the routing of all wires to be sure they are away from hot areas and moving parts. Use zip ties to secure it.