9 digital filtering – Rice Lake 920i Installation Manual V3.12 User Manual

Page 122

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116

920i

Installation Manual

10.9 Digital Filtering

Standard digital filtering uses mathematical averaging

to eliminate the variant digital readings that the A/D

converter sends periodically because of external

vibration. Digital filtering does not affect the indicator

measurement rate, but does affect the settling time.

The selections from 1 to 256 reflect the number of

readings averaged per update period. When a reading

is encountered that is outside a predetermined band,

the averaging is overridden, and the display jumps

directly to the new value.

DIGFLTx Parameters

The first three digital filtering parameters, DIGFLT1,

DIGFLT2, and DIGFLT3, are configurable filter

stages that control the effect of a single A/D reading

on the displayed weight. The value assigned to each

parameter sets the number of readings received from

the preceding filter stage before averaging.
A rolling average is passed to successive filters for an

overall filtering effect that is effectively a weighted

average of the product of the values assigned to the

filter stages (

DIGFLT1 x DIGFLT2 x DIGFLT3)

within a time

frame corresponding to the sum of the values (

DIGFLT1

+ DIGFLT2 + DIGFLT3)

.

Setting the filters to 1 effectively disables digital

filtering.

RATTLETRAP

®

Filtering

R AT T L E T R A P d i g i t a l f i l t e r i n g ( R ATT RA P

parameter set ON) uses a vibration-dampening

algorithm to provide a combination of the best

features of analog and digital filtering. The

RATTLETRAP algorithm evaluates the frequency of

a repeating vibration then derives a composite

displayed weight equal to the actual weight on the

scale less the vibration-induced flaws. It is

particularly effective for eliminating vibration effects

or mechanical interference from nearby machinery.

Using RATTLETRAP filtering can eliminate much

more mechanical vibration than standard digital

filtering, but will usually increase settling time over

standard digital filtering.

DFSENS and DFTHRH Parameters

The digital filter can be used by itself to eliminate

vibration effects, but heavy filtering also increases

settling time. The DFSENS (digital filter sensitivity)

and DFTHRH (digital filter threshold) parameters can

be used to temporarily override filter averaging and

improve settling time:

DFSENS specifies the number of consecutive

scale readings that must fall outside the filter

threshold (DFTHRH) before digital filtering

is suspended.

DFTHRH sets a threshold value, in display

divisions. When a specified number of

consecutive scale readings (DFSENS) fall

outside of this threshold, digital filtering is

suspended. Set DFTHRH to NONE to turn off

the filter override.

Setting the Digital Filter Parameters

Fine-tuning the digital filter parameters greatly

improves indicator performance in heavy-vibration

environments. Use the following procedure to

determine vibration effects on the scale and optimize

the digital filtering configuration.

1. In setup mode, set the digital filter parameters

(DIGFLT1–DIGFLT3) to 1. Set DFTHRH to

NONE. Return indicator to normal mode.

2. Remove all weight from the scale, then watch

the indicator display to determine the

magnitude of vibration effects on the scale.

Record the weight below which all but a few

readings fall. This value is used to calculate

the DFTHRH parameter value in Step 4.
For example, if a heavy-capacity scale (10000

x 5 lb) produces vibration-related readings of

up to 50 lb, with occasional spikes to 75 lb,

record 50 lb as the threshold weight value.

3. Place the indicator in setup mode and set the

DIGFLTx parameters to eliminate the

vibration effects on the scale. (Leave

DFTHRH set to NONE.) Find the lowest

effective value for the DIGFLTx parameters.

4. Calculate the DFTHRH parameter value by

converting the weight value recorded in Step

2 to display divisions:

threshold_weight_value / display_divisions

In the example in Step 2, with a threshold

weight value of 50 lb and a display divisions

value of 5 lb:

50 / 5 = 10.

DFTHRH should be

set to 10D for this example.

5. Finally, set the DFSENS parameter high

enough to ignore transient peaks. Longer

transients (typically caused by lower vibration

frequencies) will cause more consecutive

out-of-band readings, so DFSENS should be

set higher to counter low frequency transients.
Reconfigure as necessary to find the lowest

effective value for the DFSENS parameter.

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