Innovation series water heaters – AERCO Innovation (G-10-1350 to G-11-0563) User Manual

Page 44

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128

Innovation Series Water Heaters

Chapter 4

OMM-0079_0B

USER MANUAL

Initial Start-Up

Page 44 of 200

AERCO International, Inc.

· 100 Oritani Dr. · Blauvelt, NY 10913 · Ph.: 800-526-0288

07/21/11

10. Next, verify that the gas pressure downstream of the SSOV is within the range of 2.6” to 2.8” W.C. If

gas pressure adjustment is required, remove the brass hex nut on the SSOV actuator to access the
gas pressure adjustment screw (Figure 4-3). Make gas pressure adjustments using a flat-tip
screwdriver to obtain a gas pressure within the required range of 2.6” to 2.8” W.C.

Figure 4-3. Gas Pressure Adjustment Screw Location

11.

Using the ▲ arrow key, Increase the valve open position to 100%. Verify that the gas pressure at the
inlet of the SSOV is 7.0” W.C. Readjust the inlet gas pressure if necessary

.

12.

Next, decrease the valve open position to 16% using the ▼ arrow key.

13. Insert the combustion analyzer probe int the 1/8” port at the rear of the exhaust manifold. Allow

enough time for the combustion analyzer to settle.

14. Verify that the oxygen (O

2

)

level is within the range

shown below

Also, ensure that the carbon

monoxide (CO) and nitrogen oxide (NOx) readings do not exceed the values shown.

Combustion Oxygen Level at

16% Valve Position

Oxygen %

± 0.5

Carbon

Monoxide

NOx

6.5 %

<50 ppm

<15 ppm

15. If the oxygen level is not within the required tolerance, the gas pressure on the downstream side of the

SSOV must be adjusted using the adjustment screw on the SSOV regulator (Figure 4-3). Slowly rotate
the gas pressure adjustment (approximately 1/4-turn increments). Allow the combustion analyzer to
stabilize following each adjustment. Clockwise rotation reduces the oxygen level, while
counterclockwise rotation increases the oxygen level.

16. Once the oxygen level is within the required range, the gas pressure on the downstream side of the

SSOV should be within the range of 2.6” to 2.8” W.C. at the 16% valve position.

17. Replace the brass cap on the SSOV gas pressure adjustment if it was previously removed.

18. This completes the combustion calibration procedure.

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