LAARS Mighty Therm2 MT2V (Sizes 200, 300, 400) - Install and Operating Manual User Manual

Page 29

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Mighty Therm

2

(200, 300, 400)

Page 29

blower off.

6.6 Operating the Burner and Set-Up

6.6.1 Set-Up for 0 to 2500 Feet Altitude

The setup must be checked before the unit is

put in operation. Problems such as failure to start,

rough ignition, strong exhaust odors, etc. can be due

to improper setup. Damage to the Mighty Therm2

resulting from improper setup is not covered by the

limited warranty.

1. Using this manual, make sure the installation

is complete and fully in compliance with the

instructions.

2. Determine that the appliance and system are

filled with water and all air has been bled from

both. Open all valves.

3. Observe all warnings on the Operating

Instructions label and turn on gas and electrical

power to appliance.

4. Switch on the appliance power switch located on

the right side of the unit.

5. The Mighty Therm2 will enter the start sequence,

as long as the unit is being called for heat. The

blower and pump come on for pre-purge, then

the ignitor warm-up sequence starts and after

the ignitor warm-up is complete and all safety

devices are verified, the gas valves open. If

ignition doesn’t occur, check that there is proper

gas supply. Wait 5 minutes and start the unit

again. During initial start up, air in the gas line

may cause the Mighty Therm2 to "lock out"

during the first few trials for ignition. If the

ignition control locks out, reset by cycling the

power off and on using the main power switch on

the right side of the cabinet.

6. When the unit is running, the supply gas pressure

must be checked. Inlet gas pressure must not

exceed 13 in. w.c. (3.2 kPa). The minimum inlet

gas pressure is 5 in. w.c. (1.2 kPa) and 8 in. w.c.

(2 kPa) for LP.

7. Once the inlet gas pressure is verified, the

outlet gas pressure from each valve (manifold

gas pressure) must be checked, and adjusted, if

necessary. The manifold gas pressure must be 3.0

in. w.c. (0.62 kPa) for natural gas and 9.0 in. w.c.

(2.2 kPa) for LP.

8. Complete the setup by checking the CO

2

at the

outlet of the unit. The CO

2

should be 8% for

natural gas, or 9.2% for LP.

9. After placing the appliance in operation, the

Burner Safety Shutoff Device must be tested.

To test:

(a) Close gas shutoff valve with burner

operating.

(b) The flame will go out and blower will

continue to run for the post purge cycle.

Three attempts to light will follow. Ignition

will not occur as the gas is off. The ignition

control will lockout, and will have to be

reset by cycling the power before the unit

will operate.

(c) Open gas shutoff valve. Restart the

appliance. The ignition sequence will

start again and the burner will start. The

appliance will return to its previous mode

of operation.

10. Check all heat exchanger water connections,

flange and header gaskets for watertight integrity

24 hours after commissioning. If there are any

signs of water leakage, re-torque fasteners or

re-seat threaded connections as necessary to

eliminate leakage.

6.6.2 High Altitude Adjustment and

Set-Up

High altitude adjustment must not be made on

appliances operating at elevations below 2500 ft. (762 m).

No orifice changes are required to adjust the

Mighty Therm2 appliances for high altitude. High

altitude adjustment is accomplished by adjustment

of the air shutter. A CO

2

or O

2

analyzer is required to

make these adjustments.

Start the adjustment process by checking the CO

2

in the “as installed” condition. Adjust the air shutter(s)

so that the CO

2

is about 8% or the O

2

is about 6.8%

for appliances operating on natural gas. For appliances

operating on LP Gas adjust the air shutter(s) so that the

CO

2

is about 9.2% or the O

2

is about 6.8%.

If the appropriate CO

2

/ O

2

levels cannot be

achieved by adjusting the air shutter. Contact the

Technical Services Department at number shown on

back page.

The amount of derate will vary depending on

heating value of the fuel and the elevation at the

installation site.

Caution

Should any odor of gas be detected, or if the

gas burner does not appear to be functioning

in a normal manner, close main shutoff valve,

do not shut off switch, and contact your heating

contractor, gas company, or factory representative.

Attention

Si vous sentez une odeur de gaz ou si le brûleur

à gaz ne parait pas fonctionner de manière

normale, fermez la vanne d’isolement, ne fermez

aucun interrupteur, et appelez votre entreprise

de chauffage, la compagnie de gaz ou un

représentant du fabricant.

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