Before initial start up, Testing under load, Initial start – Generac 0661-4 User Manual

Page 30: Post installation tests, Testing, Under load

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POST INSTALLATION TESTS

The air cooled generator set was factory tested and
adjusted using gasoline as fuel. You should not be

required to adjust the unit any further except under
special circumstances.

WARNING; DO NOT MAKE ANY UNNECESSARY

ADJUSTMENTS.

FACTORY SEHINGS ARE COR­

RECT FOR MOST APPLICATIONS. WHEN MAKING

ADJUSTMENTS, HOWEVER, BE CAREFUL TO

AVOID OVERSPEEDING THE ENGINE.

BEFORE INITIAL START UP

Before starting, complete the following:

1, Check engine crankcase oil level and, if necessary, fill to

dipstick FULL mark with the recommended oil. Do not fill

above FULL mark.

2- Check the fuel supply. Fuel lines must have been proper­

ly purged and leak tested in accordance with applicable

iuei-gas codes. All fuel shutoff valves in the fuel supply

lines must be open.

DANGER; IF AN LP (PROPANE) GAS FUEL SYS­

TEM HAS BEEN INSTALLED, IT MUST HAVE BEEN

PROPERLY TESTED FOR LEAKS BEFORE OPER­
ATING THE SYSTEM IN COMPLIANCE WITH ANSI
A119.2/NFPA 501C. NO LEAKAGE IS

PERilTTED.

YOU MUST BE SURE NO GASEOUS FUEL

VAPORS ENTER THE VEHICLE INTERIOR.

6. Turn off all electrical loads by setting the generator main

circuit breaker to “OFF” or “OPEN.”

7. Let the unit run at no-load for a few minutes to stabilize

internal engine-generator temperatures. Then, shut down

the engine.

IMPORTANT: THE GENERATOR SET WAS THOR­

OUGHLY TESTED AND ADJUSTED AT THE FAC­
TORY

BEFORE

SHIPPING.

NO

ADDITIONAL

ADJUSTMENT

SHOULD

BE

NECESSARY.

ONLY

QUALIFIED

SERVICE

TECHNICIANS

WHO

HAVE

BEEN

TRAINED

SHOULD

PERFORM

ADJUST­

MENTS OUTLINED IN THIS MANUAL.

TESTING

UNDER LOAD

Apply electrical loads equal to about 75-100% of the
unit's rated wattage/amperage capacity.

Let the unit run at least 30 minutes with load applied.
During this part of the test, check that the unit is not
running excessively hot and that adequate cooling air

flow is available. You must not allow the unit to over­

heat during prolonged operation.

NOTE; The generator engine is equipped with a high

temperature switch. The switch has normally-open

(N.O.) contacts. When the temperature is too high,
switch contacts close, and engine shuts down auto­
matically.:

IMPORTANT:

GENERAC

RECOMMENDS

THAT

YOU TEST THE GENERATOR FOR ADEQUATE
COOLING.

INITIAL START

When absolutely certain that the unit has been prop­

erly

installed and prepared for use, start the engine as

follows:

1. Turn

off all electrical loads. Do this by setting the genera­

tor main circuit breaker to the “OFF” or “OPEN” position.

2.

Refer to the Owner's Manual shipped

with

unit for crank­

ing and starting instructions. The engine may require

more cranking for initial starting since the fuel lines have

to be primed.

3.

Let the engine warm up for about five minutes to allow

internal temperatures to stabilize.

4. Carefully inspect the engine-generator for fuel, oil and

exhaust system leaks. Before proceeding to the next

step, correct any leakage immediately.

5. When all tests and adjustments at no-load are completed,

apply electrical loads and check for proper operation

under load. See “Testing Under Load". Run the unit at

least 30 minutes with loads applied.

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