Autotuning, Temperature profiles - ramp and soak, 4848b reactor controller – Parr Instrument 4848B User Manual

Page 13

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4848B Reactor Controller

w w w . p a r r i n s t . c o m

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b. The parameter displayed is the group in use

with exception of PID4. When PID4 is set, the PID
parameters will automatically switch between
PID groups 0, 1, 2 and PID group 3, depending
on which group’s SV best matches the current
temperature (PV).

c. All of PID parameters in the group can be ob-

tained from auto-tuning or they can be set
manually. When manually entering PID values
into a particular group, the SV for that group can
be manually entered as well.

Autotuning

1. Fill the vessel with an amount of liquid which

well represents the intended process.

Caution!

Refer to Manual 230M for safety information

on the heating of liquids in Parr Reactors

and Pressure Vessels.

2. If you wish to autotune at different temperatures

using the four available PID groups proceed with
step 3, otherwise skip to step 4.

3. Press the set key once followed by the return key

(circular arrow) twice. [

PID0

] will be displayed

on the screen in the top display. Use the up and
down arrow keys to change between PID groups
0, 1, 2 and 3. Press the set key to solidify the
change. Press the set key again to return to the
main screen.

4. Heat the system to the desired temperature us-

ing set point control on the primary temperature
controller. Let the temperature come to steady
state which will typically occur 15 to 30 minutes
after reaching the desired set point depending
on the size of the reactor.

5. On the main screen of the controller, press the

set key. The screen will show [

AT

] on the top

display and [

OFF

] on the bottom display. Press

the up arrow to change the lower display to
[

ON

]. The display will blink, press set to solidify

the change. Press set again to return to the main
screen.

6. As the Autotune starts, the LED indicator under

AT will blink, and Out 1 will fully engage at-
tempting to heat the reactor 100% power. This
will continue for a while, and the controller
will go through a few cycles where it turns the

power on at 100% and turns it off to see how the
temperature responds.

7. A typical Autotune time is half an hour for liquid

water systems, but it may take longer depending
on the process. When the process is complete,
the AT light will stop fl ashing, and the tempera-
ture will settle on the set point.

Temperature Profi les - Ramp and Soak

The 4848 Controller has a programming feature
which allows more fl exibility when compared to set
point control. Rather than controlling temperature
to a single set point, a ramp and soak program may
be entered to control various soak times, ramp rates
and set points. Within the programming mode there
are eight patterns available with each pattern hav-
ing up to eight steps which can be programmed.
Patterns can be set to repeat and they can be linked
to other patterns (or the same pattern which allows
for infi nite program cycles). This allows for up to 64
unique steps and thousands of possible program
confi gurations.

To input a ramp and soak:
1. First set the controller’s Run/Stop [

R-S

] pa-

rameter to Stop [

STOP

]. This will prevent the

program from automatically starting after the
program has been entered. You can do this by
pressing the return key once and use the arrow
keys to change the setting to “stop” and press
the set key to solidify the change.

2. To enable the ramp and soak control mode, hold

the set key for approximately three seconds. The
upper display will change to indicate the Input
[

INPT

] parameter, and the lower display will

indicate the temperature sensor type.

3. Press the return key until the upper display

indicates the control mode parameter [

CRTL

]

and the lower display indicates the control
method (default is PID [

PID

]). Use the arrows

to change this value to the program [

PROG

]

setting. The display will blink, and pressing the
set key will solidify the change.

4. Press the return key once. The upper display will

indicate the pattern [

PATN

] parameter and the

lower display will show the pattern number. The
pattern parameter defi nes which pattern param-
eters are being viewed in steps 5 - 10. Setting the
pattern parameter to off [

OFF

] allows you to

skip the proceeding ramp/soak parameters. Use

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