BUG-O Systems CWP-5 - Manual (Page 11)

11
EXAMPLE
The following is a step-by-step example for setting up and running the CWP-5.
BASIS:
Weld a 2" nozzle onto a 10" header, with an offset of 2" and a weld overlap of 5°. Weld a single pass, and
allow 0.3 seconds for puddle build-up at the start of the weld. Assign program number 01 to this weld.
Step 1. Setup fixturing for the CWP-5.
• Setup machine on carriage with monorail and pipe stands, as described on page 32.
Step 2. Install the CWP-5
• Connect ground cable to work piece; ensure good contact
• Set the Weld switch to OFF
• Power ON the Control Panel
• Set travel speed using the rotation control box
Step 3. Position the welding gun.
• Press the red [STOP] button
• Using rotation controls and CBP-1670 racking system, place the electrode at the weld start
(as shown in Figure 2 on page 7)
• Press the black [RESET] button
Step 4. Program the weld.
• Press [SHIFT], [9] to select units
• Press [C] to set the program number
[0], [1], then [ENTER] or [1], then [ENTER]
• Press [A] to set dimensions
At the “Enter Small Diameter” prompt, enter the nozzle diameter.
[2], [0], [0], then [ENTER]
At the “Enter Large Diameter” prompt, enter the vessel diameter.
[1], [0], [0], [0], then [ENTER]
At the “Offset” prompt, enter the offset distance.
[2], [0], [0], then [ENTER]
At the “Overlap” prompt, enter the amount of the overlap in degrees.
[5], [0], [0], then [ENTER]
• Press [B] to enter time delay for puddle build-up
Note: This value is universal and not associated with program number.
[3], [0], then [ENTER]
• Press [D] to display or review the program dimensions
• Press [E] to set number of passes
[1], then [ENTER]
Step 5. Start the weld.
• Set the Weld switch to ON
• Depress the green [START] button
Step 6. End the weld.
• The CWP-5 will automatically stop after completing the number of passes entered
• Depress the red [STOP] button after the weld has stopped and before repositioning the machine