Worcester controls – Flowserve AF-17 Electronic Positioner User Manual

Page 25

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WCAIM2031

AF-17 Electronic Positioner: Installation, Operation and Maintenance

25

8.3 Use the following troubleshooting guidelines to isolate problems/bad components

Prior to beginning any procedure, read all of Check, Action, and Notes and Cautions sections.

Flow Control Division

Worcester Controls

Check

Action

Notes and Cautions

8.3.1

Check for proper AC/DC power

Correct as necessary.

to actuator and circuit board.
See Figures 5 or 6 for AC or
Figure 3 in DCAF17 IOM
supplement for DC.

8.3.2

With power off, check for broken

Repair broken wires and

wires and/or loose connections.

tighten loose connections.

8.3.3

With power off, check to see

Remove F1 from socket pins

Before restoring power, try to

if fuse F1 is blown.

or fuse clips. For AC boards

determine what caused F1 to blow

only, check for continuity

and correct problem. See part 3.6

through fuse with an ohmmeter.

and paragraph 4.7.5 Notes and

If F1 is bad, replace it. AC

Paragraph A of Part 1.1 for AC

boards have a spare fuse (F2)

boards. See part 2.2 in DCAF17

located on board.

IOM supplement for DC boards.

8.3.4

Check operation of basic

See Part 8.1.

This check will isolate the problem

actuator per Part 8.1.

to either the actuator or the circuit
board.

8.3.5

Check for proper range

Use ammeter, voltmeter or

See models listed at beginning of

of input signal.

ohmmeter to verify input

IOM for ranges. 4-20 mA is

signal range.

standard.

8.3.6

With power off, check calibration

A quick check to see if this is the

When trying to move the valve

of feedback potentiometer per

problem is to declutch the actuator

manually with the clutch

Paragraph 3.2.4.

shaft and reposition the shaft to

disengaged, be certain that the

about 45° (if valve torque permits).

wrench fits properly on the flats of

If the actuator now runs normally

the actuator shaft. Improper fit can

in each direction (after clutch

cause shaft damage with

re-engages), recalibrate the

consequent damage to cover

feedback potentiometer.

bearing surface. Stay within the
preset quadrant of operation. See
Paragraph C of Part 1.1.

8.3.7

Check to see that varying input

If LEDs do not turn on and off,

The turning on and off of the LEDs

signal from 4-20 mA causes the

replace board.

is indicative that the input side of

light emitting diodes (LEDs) to

the circuit board is OK.

turn on and off individually.

8.3.8

Check the operation of the

If intermittent or jittery operation

Turning the A-H control CCW may

positioner with a portable,

stops, it is indicative of a noisy

help to alleviate the problem.

battery-operated signal source.

on-line signal input. To avoid
damaging the actuator, it is
necessary to "clean up" the signal.
Also, follow the shielding guidelines
of Paragraphs 1.2 and 1.2.4.

8.3.9

Check the motor run capacitor

Replace as necessary.

Disconnect all leads from capacitor

for a short, excessively high leakage

(power off) prior to testing. Do not

and low capacitance. Use a

exceed rated voltage of capacitor.

capacitance meter to check.

Make certain that capacitor is

(AC boards only) terminals

discharged before reconnecting.

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