Aec control boxes, Control box wiring aec 200-2, 115 v ac/dc – Profax AEC 200 User Manual

Page 18: Elec. + gun, Aec 200-1, Aec 200-2

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17

16

Contactor and power cable plugs are not provided with the AEC 200-1 Control Box, due to its compatibility with such a large number of power sources
which require different plugs. We suggest you contact your distributor for the proper plugs or we can supply them if we are provided with machine
model and serial number.

ELEC.

PART

NO.

COMP.

NO.

DESCRIPTION

1

8328A

Cover, top (not shown)

2

8329A

Base

3

6100

Fuse holder

4

F1

6101

Fuse 1¼ amp slo blo (not shown)

5

7026

Strain relief (2)

6

TS1

7008

Terminal strip 8 pole

7

8008

Decal, 8 pole terminal strip

8

TS2

7004

Terminal strip 4 pole

ELEC.

PART

NO.

COMP.

NO.

DESCRIPTION

1

8328A

Cover, top (not shown)

2

8330A

Base

3

6100

Fuse holder

4

F1

6101

Fuse 1¼ amp slo blo (not shown)

5

7026

Strain relief (2)

6

TS1

7008

Terminal strip 8 pole

7

8008

Decal, 8 pole terminal strip

8

TS2

7004

Terminal strip 4 pole

9

8004

Decal, 4 pole terminal strip

10

SR1

6314

Bridge rectifier

AEC CONTROL BOXES

AEC 200-1

ELEC.

PART

NO.

COMP.

NO.

DESCRIPTION

9

8004

Decal, 4 pole terminal strip

10

SR1

6314

Bridge rectifier

11

CR1

6271

Relay, 3 PDT-24VAC (2)

12

T1

6416

Transformer, step down

13

R1

6010

Resistor, 10 ohm 25 watt

14

6182

Cable, 5’ 18/2

15

6183

Cable, 5’ 18/3

AEC 200-2

*N/S-Not Shown

CONTROL BOX WIRING AEC 200-2

F1

11

5

V

A

C

2

4

V

GRD

CR1

8

3

7

4

1

A

5

B

CR1

B CR

1

SR

1

CR1

CR3

AC

REED

R1

TRIGGER

M

CR

2

CR3

D1

CR2

REED

CR1

CR

3

9

9

6

4

7

A

9

6

TS1

1

2

3

4

TS2

22

21

20

16

15

14

13

23

WORK -

ELEC. +

GUN

SPOOL GUN

AC

(JOG optional)

CONTROL BOX WIRING AEC 200-3A

CONTROL BOX WIRING
AEC 200-C

Contactor and power cable plugs are not provided with the PXAEC 200-2 Control Box, due to its compatibility with such a large number of power
sources which require different plugs. We suggest you contact your distributor for the proper plugs or we can supply them if we are provided with
machine model and serial number.

ELEC.

PART

NO.

COMP.

NO.

DESCRIPTION

11

CR1,CR3

6271

Relay, 3 PDT-24VAC (2)

12

T1

6416

Transformer, step down

13

R1

6010

Resistor, 10 ohm 25 watt

14

CR2

6022

Current relay (w/reed switch)

15

08106

Dinse panel mount (2)

16

6183

Cable, 5’ 18/3

17

6023

Reed switch only

18

6255

Sensor lead

19

D1

6272

Relay diode assembly
(8 amp 600 volt)

GUN

W

TB4

110V DC RELAY

K1

C1

C2

23

RED

13

YEL

14

BLU

M

15

GRN

GUN RHEOSTAT

GUN MOTOR

GUN

TRIGGER

16

BLK

20

21

22

FLUX COLLECTOR

BLUE/WHITE

BROWN/WHITE

BLACK

F2

WELDER

(SENSOR LEAD)

WELDER

POS.

RED/BLACK

4 3 2 1

PROFAX INC.

MADE IN U.S.A.

WIRE FEEDER

CONTROL BOARD

6000B

ORG PUR

TB3

TB2

R6

PURPLE

GRAY
YELLOW/WHITE

ORANGE/BLACK

4

BLACK/WHITE

CONTACTOR

YELLOW

3

W

2 1

1

2

3

4

R5

WHITE

GRN

120V

AC/DC

F1

R11

22

21

20

16

15

14

13

23

6

7

8

9

10

1

2

3

4

5

13

2

12

15

14

11

7

6

8

9

10

5

3

5

5

17

7

15

6

19

14

11

13

8

10

3

16

2

9

18

12

F1

115 V

AC/DC

CR1

SR

1

AC

VR1

9

6

ELEC. +

GUN

AC

CAUTION-Due to the design of the magnetic blow-out, welding current polarity

must be properly connected or permanent damage to contacts may result.

Consult wiring and cable connection drawing below in fig. 1A.

R1

W

VR2

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