AEC VacTrac Series Conveying Systems User Manual

Page 104

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Problem

Possible Cause

Possible Remedy

Vacuum leak(s) in vacuum
hoppers.

Replace or re-install worn

or misaligned gaskets.

Hopper discharge flapper

not sealing under vacuum.

1) Replace worn or

missing gasket.

2) Clean fouled flapper.
3) Check counterweight

for proper operation.
Repair or adjust as
needed.

Internal check valves

missing or damaged. On
single line Y systems,
internal check valves must
be installed in the vacuum
hoppers to seal all hoppers
not being conveyed to. If
the check valves are
present and undamaged,
they may be pushed too
far onto the tube stub to
permit a proper seal. Also,
if the hopper is over-filled,
the check valve may not
seal properly.

Vacuum leaks in material
lines.

Check for leaks as described
in previous steps.

Material take-offs not
properly adjusted.

Too much air and not
enough material or too much
material and not enough air.
Close takeoff compartment
material inlet, slowly open
until you hear material
surging and slugging. Close
material inlet until surging
disappears. On most
systems, a proper adjustment
generates a 6” to 10” Hg
(203 to 339 millibars)
vacuum.

Vacuum conveying rate is
declining due to a vacuum
loss in the system.

(Cont’d.)

The blower is dead-headed.

Check the blower inlet for
obstruction.




Conveying System Mechanical Components Chapter 6: Troubleshooting

103 of 136

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