Maintenance, Gearcases, Spark plugs – Polaris 2016 RZR 900 User Manual

Page 100: Gearcase specification chart, Spark plug gap/torque

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98

MAINTENANCE

Gearcases

Gearcase Specification Chart

Use of other fluids may result in improper operation of components. See
page 140 for the part numbers of POLARIS products.

Spark Plugs

Spark Plug Gap/Torque

NOTICE: Using non-recommended spark plugs can result in serious engine

damage. Always use POLARIS-recommended spark plugs or their
equivalent. Refer to the specifications section beginning on page
132.

Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 99.

CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.

Gearcase

Lubricant

Capacity

Fill Plug

Torque

Drain Plug/

Level Check

Plug Torque

Transmission

(Main Gearcase)

AGL Gearcase

Lubricant &

Transmission

Fluid

44 oz. (1300 ml)

Turf Models:

40.5 oz. (1200 ml)

10-14 ft. lbs.

(14-19 Nm)

10-14 ft. lbs.

(14-19 Nm)

Demand Drive Unit

(Front Gearcase)

Demand Drive

Fluid

7.5 oz.

(222 ml)

8-10 ft. lbs.

(11-14 Nm)

8-10 ft. lbs.

(11-14 Nm)

Electrode Gap

Spark Plug Torque

0.7-0.8 mm

7 ft. lbs. (10 Nm)

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