Maintenance, Periodic maintenance chart – Polaris 2016 RZR 900 User Manual
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MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.
RZR 900 / RZR S 900 / RZR 4 900
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Ź Engine oil change
(break-in)
25 H
1 M
-
Perform a break-in oil change
Ź Engine breather
filter (if equipped)
25 H
1 M
250 (400)
Inspect; replace as needed
Fuel System
25 H
Monthly
-
Inspect; cycle key to
pressurize fuel pump; check
lines and fittings for leaks and
abrasion
Battery
25 H
Monthly
250 (400)
Check terminals; clean; test
Ź General lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
D Throttle pedal
50 H
6 M
500 (800)
Inspect for free movement;
replace pedal as needed
Throttle body air
intake ducts/flange
50 H
6 M
500 (800)
Inspect duct for proper
sealing/air leaks
Shift Linkage
50 H
6 M
500 (800)
Inspect, adjust
Ź Front Suspension
50 H
6 M
500 (800)
Lubricate and inspect
bushings
Ź Rear Suspension
50 H
6 M
500 (800)
Lubricate and inspect
bushings
Cooling system
(if applicable)
50 H
6 M
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
Ź Oil lines, fasteners
50 H
6 M
1000 (1600) Inspect for leaks and loose
fittings
Drive belt
50 H
6 M
1000 (1600) Inspect; adjust; replace as
needed
Ź Engine oil change
100 H
6 M
1000 (1600) Change the oil and filter
Ź Front gearcase
(demand drive)
fluid
100 H
12 M
1000 (1600) Change fluid
Ź Transmission
(main gearcase) oil
100 H
12 M
1000 (1600) Change fluid
D Fuel system/filter
100 H
12 M
1000 (1600) Cycle key to pressurize fuel
pump; check for leaks at fill
cap, fuel lines/rail and fuel
pump; replace lines every
two years
Ź Spark plugs
100 H
12 M
1000 (1600) Inspect; replace as needed,
torque to specification